Rexroth LT304

Product Introduction:​ The Rexroth LT304 is a high-performance linear motion module from Bosch Rexroth’s linear motion technology portfolio. It is designed as a ready-to-install solution featuring a zero-backlash direct drive system, intended for applications requiring high dynamics, precision, and compactness in factory automation.

Category:
Description
Technical Specifications & Performance Parameters:
  • Type:​ Linear Module with integrated drive (Toothed belt or Ball Rail System depending on configuration; LMM variants feature iron-core or ironless linear motors)
  • Sizes Available:​ Part of series including sizes 140, 180, 220 mm
  • Repeatability:​ Up to ± 0.05 mm (standard modules); ± 1.0 µm (Linear Motor Modules LMM)
  • Speed:​ Up to 5 m/s (LMM)
  • Acceleration:​ Up to 250 m/s² (LMM)
  • Stroke Length:​ Up to 9800 mm (depending on size)
  • Load Capacity:​ High load ratings suitable for large masses; forces up to 2,400 N (LMM)
  • Operating Environment:​ Designed for industrial environments with resistance to dust/oil (specific IP rating depends on encoder/seal option, typically IP20 for internals, higher with covers)
Material Composition & Structure:
  • Base Profile:​ Anodized aluminum alloy extrusion
  • Guide Rails:​ Rexroth high-precision Ball Rail Systems (roller/ball bearing based)
  • Drive Element:​ Toothed belt (high-performance polyurethane with steel tension members) or direct-drive Linear Motor
  • Carriage:​ Aluminum machined plate with mounting holes for payloads
  • End Supports:​ Die-cast aluminum or machined components
Functional Features & Working Principle:
  • Working Principle:​ Converts rotary motion to linear motion via toothed belt or uses Lorentz force in linear motors to directly drive the carriage along the guide rail without mechanical transmission backlash.
  • Zero-Backlash Direct Drive (LMM):​ Eliminates mechanical transmission elements (lead screws, gears) for higher stiffness and dynamics.
  • Integrated Design:​ Pre-assembled, aligned, and lubricated (where applicable) reducing installation effort.
  • Maintenance-Free (LMM):​ Linear motors require no mechanical contact; ball rails offer long relubrication intervals.
  • Modularity:​ Compatible with Rexroth’s ecosystem (servo motors, controllers, energy chains).
Application Scenarios:
  • High-precision pick-and-place tasks in electronics and semiconductor manufacturing
  • Automated optical inspection (AOI) systems
  • Handling electronic components and small parts assembly
  • Packaging machinery, printing machinery, and material handling conveyors
  • CNC auxiliary axes and testing equipment
Installation Requirements & Usage Notes:
  • Can be mounted horizontally, vertically, or inclined; consider load/counterweight for vertical use.
  • Ensure mounting surface flatness to prevent torsion on the profile.
  • For toothed belt versions, tension must be checked periodically; avoid excessive radial loads on the carriage.
  • Use appropriate end-of-travel limit switches or soft-stop zones to prevent carriage overrun.
  • Protect open guideways with bellows or covers in dirty environments to prolong life.
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