Structural Characteristics
- Enclosure material: Powder-coated cold rolled steel main housing, flame retardant plastic control terminal cover
- Cooling structure: Axial forced air cooling fan with replaceable dust filter mesh
- Terminal zoning: Separated high-power main terminal compartment and low-voltage control signal terminal compartment
- Internal layout: Stacked power module, DC bus capacitor bank, control PCB vertical stacking design
- Dimensions: 260 mm (H) × 140 mm (W) × 190 mm (D)
- Net weight: 4.8 kg
Technical Specifications
- Rated Power Capacity: 11 kW heavy-duty (HD), 15 kW normal-duty (ND) motor drive rating
- Input Mains Specification: 3 x 380 V AC to 3 x 480 V AC three-phase input, 50 / 60 Hz
- Output Motor Voltage Range: 0 V AC to input line voltage sine wave PWM output
- Output Frequency Range: 0 Hz to 400 Hz maximum adjustable operating frequency
- Control Algorithm: Closed-loop vector control (encoder feedback), open-loop flux vector control, V/F control
- Rated Output Current: 24 A HD continuous output current, 30 A ND continuous output current
- Overload Capacity: 150% rated output current for 60 seconds, 200% for 3 seconds
- DC Bus Circuit: Built-in pre-charge circuit for soft power-up capacitor energization
- Communication Interfaces: Standard RS485 Modbus RTU, expandable Profibus-DP / DeviceNet via option cards
- Operating Temperature Range: -10 °C to +40 °C (derate output power above +40 °C)
- Protection Functions: Overcurrent, overvoltage, undervoltage, motor overload, heat sink overheat, short circuit, ground fault
- Compliance: CE, UL, CSA, RoHS
Functional Features
- Auto motor parameter tuning routine for induction and permanent magnet synchronous motors
- Built-in energy-saving operating mode for centrifugal fan and pump variable torque loads
- Multi-step speed preset function with up to 16 fixed speed setpoints via digital input terminals
- PID process closed-loop control for pressure, flow, temperature regulation without external controller
- Brake transistor integrated for dynamic braking resistor connection to dissipate regenerative motor energy
- Fault history memory storing 10 most recent error codes with operating parameter snapshot data
- Digital operator panel with LCD display for parameter editing, real-time monitoring, and fault diagnosis
Working Principle
Converts fixed-frequency three-phase AC mains input to regulated DC voltage via internal diode rectifier bridge. DC bus capacitor bank smooths rectified DC voltage ripple. IGBT power module generates variable frequency, variable voltage three-phase sine wave PWM output to drive connected AC motor. Control PCB executes vector control algorithm, comparing motor encoder feedback speed signal against user speed reference setpoint to adjust PWM pulse width and frequency dynamically. Internal power monitoring circuits continuously sample output current, DC bus voltage, and heat sink temperature; initiates fault shutdown sequence when operating thresholds exceed safe limits. Regenerative energy from decelerating motors is dissipated through integrated brake transistor and external braking resistor assembly.
Advantage Highlights
- Dual heavy/normal duty rating adapts to constant torque and variable torque industrial load profiles
- Ultra-wide 0–400 Hz output frequency supports high-speed spindle and specialty machinery motors
- Native closed-loop vector control delivers 200% starting torque at zero motor speed
- Integrated PID control eliminates separate process controller hardware for fluid handling systems
- Expandable multi-fieldbus communication compatibility for PLC/HMI integration
Applicable Industries
HVAC industrial air handling units, water supply booster pump stations, mining conveyor systems, metalworking spindle drives, printing press main drives, paper mill processing machinery, material lifting hoist equipment
Installation Requirements
- Mount vertically on solid steel backplate inside IP20 rated control cabinet; horizontal mounting prohibited
- Maintain minimum 100 mm vertical clearance above cooling fan outlet and 50 mm clearance below unit intake filter
- Separate high-power motor cable wiring from low-voltage control signal wiring by minimum 30 cm distance
- Install matched dynamic braking resistor when operating frequent fast deceleration duty cycles
- Connect shielded motor cable with 360° metal gland shielding termination at drive cabinet wall
Usage Precautions
- Replace cooling fan and filter mesh every 2 calendar years to prevent heat sink overheating faults
- Derate output power capacity by 1% per °C ambient temperature above +40 °C
- Do not operate drive without connecting motor thermal overload protection thermistor input for high-load applications
- Avoid rapid cycling of mains input power supply within 60-second intervals to prevent DC bus capacitor degradation
- Complete motor auto-tuning with motor uncoupled from mechanical load for accurate vector control performance
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