Emerson 5X00300G02

Series: Emerson Ovation 5X00 Series I/O Modules

Product Overview:
A redundant 8-channel analog output module for the Emerson Ovation DCS. Provides 4–20 mA current loop or 0–10 V DC voltage outputs with 16-bit resolution. The “G02” suffix denotes terminal configuration. Designed for controlling final control elements (control valves, VFDs, damper actuators) in continuous process control.

Category:
Description

Technical Specifications:

  • Channels: 8 analog outputs (redundant, A/B bus)
  • Output Type: 4–20 mA (2-wire) / 0–10 V DC (voltage) — selectable per channel
  • Resolution: 16-bit DAC (65,536 steps)
  • Accuracy: ±0.2% of full scale (at 25°C)
  • Linearity: ±0.1% of full scale
  • Update Rate: 100 ms (standard), 10 ms (fast update)
  • Isolation: 500 V DC (channel-to-channel, channel-to-bus)
  • Output Load: 4–20 mA: max 600 Ω; 0–10 V: max 1 kΩ
  • Diagnostics: Open circuit detection, short circuit detection, overtemperature detection
  • Communication: Ovation backbone bus (redundant A/B)
  • Power Supply: 5 V DC (from Ovation backplane)
  • Power Consumption: 4.0 W (typical, all outputs active)
  • Protection Class: IP20 (chassis-mounted)
  • Certifications: CE, FCC, ATEX Zone 2 (optional), IEC 61508 SIL 2

Functional Features:

  • Per-Channel Configuration: Output type, range, fail-safe value, ramp rate configured individually
  • Per-Channel Diagnostics: LED per channel (green = OK, yellow = warning, red = fault)
  • Fail-Safe Mode: Outputs drive to configured safe value (0 mA / 0 V or 20 mA / 10 V) on communication loss
  • Ramp Rate Control: 0.1% to 100% FS per second (software configurable)
  • Output Hold: Holds last value on communication loss until fail-safe activates

Performance Parameters:

  • Operating Temperature: 0°C to +60°C
  • Storage Temperature: -40°C to +85°C
  • Relative Humidity: 5% to 95% (non-condensing)
  • Vibration Resistance: 1 g (10–500 Hz)
  • Shock Resistance: 15 g (11 ms half-sine)
  • MTBF: >200,000 hours (at 40°C)

Material Composition:

  • Housing: Zinc die-cast alloy, black epoxy coating
  • PCB: FR-4, 4-layer, conformal coated (UL94 V-0)
  • Terminals: Pluggable screw terminals, tin-plated, 2.5 mm² max
  • Connectors: Ovation backplane connector, 96-pin DIN 41612

Structural Features:

  • Dimensions: 220 x 125 x 25 mm (W x H x D)
  • Mounting: DIN rail (35 mm) or chassis slot (Ovation rack)
  • Weight: approximately 0.52 kg
  • LEDs: 8 channel status LEDs + 2 bus status LEDs (A/B)

Applicable Industries:
Oil & gas, chemical processing, power generation, water treatment, pulp & paper, mining

Installation Requirements:

  • Install in Ovation I/O rack (chassis slot or DIN rail)
  • For 4–20 mA outputs: use shielded twisted pair, 2-wire configuration, max 600 Ω total loop resistance
  • For 0–10 V outputs: use shielded twisted pair, 3-wire configuration, max 1 kΩ load
  • Maximum cable length: 500 m (shielded twisted pair)
  • Ground shield at controller end only

Usage Notes:

  • Do not exceed 600 Ω total loop resistance for 4–20 mA outputs
  • Do not apply external voltage to current output channels
  • Ramp rate must be configured to prevent actuator damage
  • Configuration via Emerson DeltaV / Ovation Workstation software
  • Replace only with Emerson 5X00300G02 or approved equivalent
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