Emerson 5X00241G02

Series: Emerson Ovation 5X00 Series I/O Modules

Product Overview:
A redundant 8-channel analog input module for the Emerson Ovation DCS. Accepts 4–20 mA current loop or 0–10 V DC voltage inputs with 16-bit resolution. The “G02” suffix denotes terminal configuration. Designed for process variable measurement (temperature, pressure, flow, level) in continuous process control.

Category:
Description

Technical Specifications:

  • Channels: 8 analog inputs (redundant, A/B bus)
  • Input Type: 4–20 mA (2-wire) / 0–10 V DC (3-wire) — selectable per channel
  • Resolution: 16-bit ADC (65,536 steps)
  • Accuracy: ±0.1% of full scale (at 25°C)
  • Linearity: ±0.05% of full scale
  • Scan Rate: 100 ms (standard), 10 ms (fast scan)
  • Isolation: 500 V DC (channel-to-channel, channel-to-bus)
  • Common Mode Rejection: >120 dB (at 50/60 Hz)
  • Diagnostics: Open wire detection, out-of-range detection, sensor fault detection
  • Communication: Ovation backbone bus (redundant A/B)
  • Power Supply: 5 V DC (from Ovation backplane)
  • Power Consumption: 3.5 W (typical)
  • Protection Class: IP20 (chassis-mounted)
  • Certifications: CE, FCC, ATEX Zone 2 (optional), IEC 61508 SIL 2

Functional Features:

  • Per-Channel Configuration: Input type, range, filter, alarm setpoints configured individually
  • Per-Channel Diagnostics: LED per channel (green = OK, yellow = warning, red = fault)
  • Cold Junction Compensation: Built-in for thermocouple applications (with external TC module)
  • Programmable Filtering: 10 ms to 10 s (software configurable)
  • Fail-Safe Mode: Inputs hold last valid value on communication loss

Performance Parameters:

  • Operating Temperature: 0°C to +60°C
  • Storage Temperature: -40°C to +85°C
  • Relative Humidity: 5% to 95% (non-condensing)
  • Vibration Resistance: 1 g (10–500 Hz)
  • Shock Resistance: 15 g (11 ms half-sine)
  • MTBF: >200,000 hours (at 40°C)

Material Composition:

  • Housing: Zinc die-cast alloy, black epoxy coating
  • PCB: FR-4, 4-layer, conformal coated (UL94 V-0)
  • Terminals: Pluggable screw terminals, tin-plated, 2.5 mm² max
  • Connectors: Ovation backplane connector, 96-pin DIN 41612

Structural Features:

  • Dimensions: 220 x 125 x 25 mm (W x H x D)
  • Mounting: DIN rail (35 mm) or chassis slot (Ovation rack)
  • Weight: approximately 0.50 kg
  • LEDs: 8 channel status LEDs + 2 bus status LEDs (A/B)

Applicable Industries:
Oil & gas refining, chemical processing, power generation, pulp & paper, pharmaceutical, food & beverage

Installation Requirements:

  • Install in Ovation I/O rack (chassis slot or DIN rail)
  • For 4–20 mA inputs: use shielded twisted pair, 2-wire configuration
  • For 0–10 V inputs: use shielded twisted pair, 3-wire configuration
  • Maximum cable length: 500 m (shielded twisted pair)
  • Ground shield at controller end only (single-point grounding)

Usage Notes:

  • Do not exceed 30 V DC on voltage inputs
  • Do not apply current >24 mA to any input (absolute maximum)
  • Calibration required per IEC 61508 schedule (typically every 24 months)
  • Configuration via Emerson DeltaV / Ovation Workstation software
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