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NOVOTRON ND32-5610 SPSV 3.2 92A8100263
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KONGSBERG NA1077 (TCI) 6200421
KONGSBERG NA1077 (TCI) 6200421
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NOVOTRON ND32-5610V16
NOVOTRON ND32-5610V16

NOVOTRON ND32-5610 SPSV 3.2 92A8100263

  • Product Name:​ Safety Programmable Logic Controller for Travel Drives
  • Manufacturer:​ Novotron Elektronik GmbH, Germany
  • Part Number:​ 92A8100263 (SPSV 3.2 firmware baseline)
  • Product Category:​ SIL 3 Safety PLC for crane and hoist motion supervision
Category:
Description
  • Product Introduction:​ A dedicated safety controller that supervises speed, position, direction, and zone limits of crane travel mechanisms. It is not a general-purpose PLC but a certified motion-safety executive running pre-validated function blocks for hoisting, gantry, and trolley drives.
  • Technical Specifications:
    • Safety Level:​ EN ISO 13849-1 PL e Cat 4, IEC 61508 SIL 3
    • Digital Inputs:​ 16 × 24 VDC dual-channel safety inputs (Type 3/4)
    • Safe Outputs:​ 8 × forced-guided relay contacts, 2 A at 250 VAC
    • Encoder Interfaces:​ 2 × RS422/TTL incremental, differential
    • Communication:​ CANopen Safety DS304, RS232 service, optional Profibus DP-V1
    • Temperature Range:​ -25 °C to +70 °C
    • Protection:​ IP20, EN 61000-6-2 industrial EMC
  • Functional Features:
    • Safe Limited Speed (SLS), Safe Operating Stop (SOS), Safe Direction (SDI)
    • Dual-encoder comparison with deviation trip
    • Pre-loaded crane function blocks reducing validation effort
    • Forced-guided outputs satisfy stop category 0/1 demands
  • Application Scenarios:​ Container quay cranes, portal harbor cranes, stacker-reclaimers, floating wind installation vessels, mining shovel slew drives.
  • Material & Structure:​ Sheet steel DIN rail chassis, double-insulated terminal blocks, screened encoder connectors, internal dual-microcontroller architecture with cross-check.
  • Working Principle:​ Each scan cycle both CPUs read inputs, compute safe state independently, compare results, and only if identical do they energize outputs; encoder deltas are integrated to estimate position and compared against limit maps.
  • Installation Requirements:​ Install inside minimum IP54 enclosure; use shielded double-ended grounded encoder cable; wire e-stops as NC series dual channel; separate CAN bus from drive power cables by 200 mm or metal partition.
  • Usage Notes:​ Firmware SPSV 3.2 must not be downgraded below 3.2.1; never bypass relay feedback contact; annual function test of emergency stop and limit switches mandatory.
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