Adept 10350-00104

2. Product Brief Introduction

3. Technical Specifications

• Main Board Input Power Supply: 24VDC ±10% DC control logic power; 80VDC ~120VDC bus servo power input, built-in full-range reverse polarity protection
• Supported Control Axis Quantity: Max 4 independent servo motor axes per single module
• Encoder Signal Standard: Differential line driver incremental encoder input (A/B/Z phase 5VDC differential signal)
• Single Axis Continuous Servo Power Output Rating: Max 10A RMS per axis continuous current, 25A peak short-duration current
• Internal Circuit Galvanic Isolation Grade: 1500VAC/60s isolation between high-power servo circuit and low-voltage encoder logic circuit
• Installation Standard: Standard Adept proprietary 3U backplane plug-in card form factor for CX controller rack
• Overall Outer Dimension: Height 133mm × Width 34mm × Depth 182mm; single unit net weight 245g
• Continuous Operating Ambient Temperature: 0℃ ~ +55℃; sealed storage temperature: -40℃ ~ +85℃
• Working Relative Humidity: 5%~90% non-condensing humidity within rated operating temperature range
• Formal Compliance Certification: UL61800-5-1, CE EMC EN61000-6-2 industrial control certification
• Static No-load Power Consumption: ≤3.8W under standby no-axis-load status
• Terminal Compatible Wire Range: AWG24 ~ AWG16 solid/stranded copper control and power cable

4. Functional Features

1. Four independent electrically separated servo power output channels, each channel equipped standalone hardware short-circuit and overcurrent protection to avoid single-axis fault triggering full module shutdown.
2. Differential A/B/Z three-phase encoder signal receiving circuit for each axis; built-in signal surge suppression to filter industrial cabinet power frequency interference on feedback lines.
3. Proprietary Adept internal parallel backplane bus interface realizes hot-plug compatible data exchange with CX main control motherboard.
4. Front panel four-channel independent LED status indicators: Power OK, Axis Run, Axis Fault, Encoder Loss for real-time on-site operating status visualization.
5. Automatic firmware parameter matching after power-on; module reads robot axis configuration data from main controller flash memory without manual hardware setup.
6. Integrated common-mode choke filtering component on all power and signal terminals to eliminate ground loop induced encoder counting error.
7. Predefined terminal pin layout strictly separated into SERVO POWER terminal area and ENCODER SIGNAL terminal area to prevent cross miswiring during field assembly.
8. Built-in temperature sensing circuit; module reduces output power automatically once internal PCB temperature exceeds preset threshold value to prevent overheat burnout.

5. Performance Parameters

• Encoder signal sampling response delay: ≤1.2μs from differential signal input to digital bus data output completion
• Full module overall MTBF value under standard industrial rated environment: 242000 continuous running working hours
• Internal reference circuit temperature drift coefficient: ≤10ppm/℃ within full 0℃~+55℃ rated working temperature range
• Single channel overcurrent protection action response time: ≤3μs after overcurrent threshold exceeding
• Terminal screw repeated wiring fastening cycle life: ≥2000 tightening and loosening operations without thread sliding damage
• Servo power output voltage fluctuation: ≤±0.5% under full rated load variation from no-load to 100% continuous loading

6. Material Composition

1. Main PCB Substrate: FR-4 high-Tg flame retardant glass fiber printed circuit board with immersion tin anti-oxidation surface coating, full SMT plus partial through-hole assembly technology.
2. Outer Card Edge Shell: UL94-V0 flame retardant black modified ABS plastic card guide frame with anti-scratch surface treatment.
3. External Wiring Terminal Components: Nickel-plated solid brass conductive inserts, zinc alloy anti-loose locking screws and PA66 flame retardant terminal base.
4. Internal Isolation Component: Epoxy encapsulated miniature pulse transformer for encoder signal isolation between field and logic circuit.
5. Onboard Power Protection Parts: Automotive-grade TVS transient suppression diodes, high-current fast-blow fuses, X7R multilayer ceramic capacitors and precision metal film fixed resistors.
6. Backplane Gold Finger Connector: Copper substrate electroplated with 1.2μm hard gold layer for long-term repeated plug abrasion resistance.
7. Internal Fixed Position Hardware: High-temperature modified nylon positioning pillars for anti-vibration PCB fixation inside plastic frame.

7. Structural Characteristics

1. Standard single-width 3U Eurocard plug-in integral structure matching exclusive Adept CX controller rack card slot dimension.
2. Internal PCB functional zoning layout: Rear gold finger backplane bus circuit concentrated at card tail end, middle area arranged with logic and encoder processing circuit, front terminal region fixed with four-group servo power output circuit.
3. Internal molded plastic isolation ribs separate four axis power circuits mutually to block channel-to-channel electromagnetic crosstalk during high-current servo startup.
4. Front casing permanent high-temperature resistant solvent-proof silkscreen marking including part number 10350-00104, terminal classification definition and LED function identification.
5. Card upper and lower edge reserved strip ventilation slits for passive natural convection heat dissipation under four-axis full-load continuous running condition.
6. Two symmetric locking snap structures on card side edges for tight fixation inside controller rack slot to avoid loose contact caused by robot operating vibration.

8. Working Principle

Step 1: Dual Power Input Distribution

Step 2: Encoder Feedback Signal Receiving

Step3: Digital Data Upload via Backplane Bus

Step4: Servo Power Output Execution

Step5: Fault Protection Trigger Execution

Step6: Thermal Overload Protection

9. Advantage Highlights

1. Four-axis integrated compact plug-in design reduces controller cabinet internal wiring quantity and rack space occupation compared with discrete single-axis interface boards.
2. Dual-layer power/signal isolation structure thoroughly eliminates servo high-current switching interference on precise encoder feedback signal to avoid robot positioning offset fault.
3. Automatic parameter identification design cancels manual DIP switch setting to shorten equipment assembly and post-maintenance debugging period drastically.
4. Independent per-channel hardware protection prevents single servo wiring short-circuit from damaging other normal operating axes and main robot controller.
5. Wide rated working temperature range adapts automated production line cabinet normal and slight high-temperature installation environment without auxiliary cooling equipment.
6. Standard proprietary CX rack plug-in specification realizes direct one-to-one field replacement without cabinet structural modification.
7. Front-panel multi-LED local status indication facilitates rapid on-site fault location without connecting upper debugging software.

10. Applicable Industries

• 3C Electronic Manufacturing Industry: Automatic assembly production line Adept SCARA robot control cabinet core interface matching
• Automotive Component Assembly Industry: Automated gluing, screw locking and part handling six-axis articulated robot control system
• Food & Beverage Packaging Industry: High-speed sorting and carton packaging Adept standard robot servo signal conversion control
• Pharmaceutical Automation Industry: Medicine blister packing and pill sorting robot controller power interface application
• Solar Photovoltaic Industry: Silicon wafer handling and cell sorting SCARA robot cabinet internal signal conversion
• Household Appliance Assembly Industry: Small motor and plastic part automated assembly robot control system configuration

11. Model Series Affiliation

• Parent Product Series: Adept SmartController CX Series Robot Control Plug-in Interface Card Family
• Same Series Sibling Standard Models:
  1. 10350-00102: Two-axis compact servo power interface daughterboard for small-scale dual-axis robot
  2. 10350-00108: Eight-axis extended multi-channel servo expansion interface card for multi-robot centralized rack
• Compatible Matching Host Equipment: Adept SmartController CX main control rack, Adept original BD series servo driver, Adept incremental servo encoder equipped SCARA / 6-axis industrial robots

12. Installation Requirements

1. Mounting Environment Standard: Install exclusively inside closed ventilated robot control cabinet; direct installation in high-dust, oil mist heavy and corrosive gas confined space is prohibited without sealed auxiliary housing.
2. Rack Plug-in Specification: Insert module along CX rack internal card guide rail until rear gold finger fully engages backplane socket, lock side snap structure to fix card body firmly.
3. Wiring Classification Rule: Strictly separate high-current servo power cable and low-voltage encoder signal cable routing inside cabinet; two types of wiring run in independent cable ducts.
4. Field Cable Specification: Encoder wiring adopts shielded twisted-pair cable with single-point shielding grounding at cabinet PE terminal; servo power cable uses multi-strand high-temperature resistant copper power wire.
5. Heat Dissipation Clearance Requirement: Minimum 6mm vacant gap reserved between adjacent plug-in cards inside rack for natural convection heat dissipation.
6. Pre-install Confirmation: Verify servo bus voltage and encoder specification match module rated parameters before power-on and field wiring completion.

13. Use & Maintenance Precautions

1. Strictly forbid hot plug/unplug module under powered controller running state; live extraction generates instantaneous surge voltage leading to permanent gold finger and internal semiconductor component damage.
2. Never access overrated high voltage or excessive overload current into servo power terminals; over-spec input burns internal power MOSFET and protection circuit permanently.
3. All field power and signal wiring modification work must be completed after cutting off full controller main input power supply to avoid accidental short-circuit triggering robot emergency stop.
4. Quarterly regular maintenance only uses dry lint-free cloth to wipe front terminal and card surface dust; alcohol, acetone and organic solvent direct contact with PCB and plastic frame is forbidden.
5. Unused spare modules must be sealed inside original anti-static shielding bag and stored under 10℃~35℃ dry constant temperature environment; damp high-temperature open-air long-term storage is prohibited.
6. Robot critical positioning loop fault replacement only permits original factory certified genuine Adept 10350-00104 module; third-party refurbished or imitation substitute products cannot be installed on automated production core control cabinet.
7. Avoid high-frequency inverter and spot welding equipment installed within 40cm distance of robot control cabinet to prevent strong electromagnetic radiation inducing encoder signal distortion and robot position deviation.