Kollmorgen S72402-NANANA-NA-225 S700 Series Single-Axis Digital Servo Drive
Key Features
- High Precision Motion Control: Adopts advanced adaptive control algorithms and high - bandwidth current loops to achieve micron - level positioning accuracy and smooth speed regulation, effectively suppressing mechanical resonance for stable operation.
- Flexible Feedback & Communication: Compatible with mainstream encoder types and multiple industrial fieldbuses, enabling quick integration with PLCs, motion controllers, and other automation equipment, and supporting real - time data exchange.
- Compact High Power Density: Delivers 225W rated power in a small form factor, saving cabinet space and facilitating dense installation in multi - axis systems.
- Comprehensive Protection Mechanisms: Integrates overvoltage, undervoltage, overcurrent, short - circuit, overheating, and phase - loss protection to safeguard the drive, motor, and the entire system from damage.
- Simplified Commissioning & Maintenance: Features automatic motor parameter identification, one - click tuning, and intuitive configuration software, reducing setup time; modular design allows for quick replacement of components, lowering maintenance costs.
- Multi - Axis Coordination Support: Works with Kollmorgen motion controllers to realize precise coordination of multiple axes, meeting the requirements of complex motion tasks such as linear interpolation and circular interpolation.
Woodward PEAK200‑HVAC 8200‑1501
Key Features
- HVAC‑Optimized Control: Dual PID dynamics for speed/load and cascade PID for chiller/boiler pressure/flow control to match thermal demand.
- 5” Graphical HMI: Displays setpoint/actual values, trends, and alarms on one screen; 8‑button keypad for local configuration.
- Bumpless Mode Transfers: PID‑to‑PID logic ensures stable transitions between speed, load, and cascade modes during HVAC load swings.
- Overspeed Protection: Peak speed indication, overspeed test capability, and initial valve limiter to prevent turbine damage during start‑up.
- Critical Speed Avoidance: 1 configurable speed band (100–10,000 rpm) to bypass resonant frequencies and reduce vibration.
- Redundant Speed Sensing: Accepts 2 magnetic speed sensors for fail‑safe operation in critical HVAC systems.
- First‑Out Alarm Logging: Captures 100+ time‑stamped events to speed troubleshooting of shutdowns (e.g., overspeed, high bearing temp).
- Modbus Integration: Dual Ethernet (Modbus TCP) and serial (Modbus RTU) ports for seamless BMS/DCS connectivity.
- Sulfur‑Resistant Coating: Polyacrylate coating protects PCBs from corrosive HVAC environments (ISA S71.04 G2).
Woodward E309-1583 ECL02
Key Features
- Dual Load Sharing Modes: Supports isochronous (fixed frequency) and droop (proportional kW sharing) to match grid/isolated system requirements.
- PWM Speed Reference Output: Delivers precise duty‑cycle signals to adjust engine speed controls for real‑time load balancing across paralleled gensets.
- 3‑Phase PT/CT Sensing: Measures true RMS voltage/current to calculate real power (kW) with ±0.5% accuracy for precise load distribution.
- Surge & Polarity Protection: Guards PT/CT inputs and power supply against transients and reverse wiring to prevent board damage.
- UL/CE Compliance: Validated for global industrial use, including harsh environments in power generation and oil/gas sectors.
- Plug‑and‑Play Integration: Direct replacement for ECL01 boards in 9907‑838 modules; no additional wiring for retrofits.
- Broad Frequency Compatibility: Operates with 50–400 Hz gensets for marine, industrial, and emergency power applications.
- Low Power Consumption: 5 W @ 25°C minimizes heat generation for extended component life in sealed enclosures.
Baumüller BUM60-1224-54-B-001-VC-A0-0093-0013-G003-000
Key Features
- Precision Actuation Control: BUM60 drive + 3522-1004 driver delivers ±0.1% position accuracy for servo valves to maintain stable turbine/genset output.
- VC-A0 Control Firmware: BUM60’s VC-A0-0093 firmware supports position/velocity/force control modes for multi-axis coordination in industrial systems.
- G003 Safety Compliance: BUM60 includes E-Stop, safe torque off (STO), and overcurrent protection for IEC 61508 SIL 2 applications.
- Fast Response Time: ≤10 ms signal-to-output latency enables real-time adjustment of servo valve position during load changes.
- Modbus RTU Integration: Both units support RS-485 Modbus RTU for remote monitoring/configuration via PLC/DCS/SCADA.
- Dual Power Compatibility: BUM60 operates on 12/24 Vdc; 3522-1004 uses 24 Vdc for flexible installation in mobile/industrial setups.
- Redundant I/O Support: Optional dual analog inputs for critical applications requiring signal validation and fail-safe operation.
- Thermal Management: Active cooling (BUM60) and passive heat dissipation (3522-1004) ensure reliable operation at 70°C max temp.
Woodward 9907-164 505 Digital Governor Controller
Key Features
- Precision Speed Regulation: Maintains ±0.1% steady-state speed accuracy across load changes to ensure stable turbine/generator output.
- Split-Range Actuator Support: Drives 1–2 steam inlet valves via dual actuator outputs for single or split-stage steam admission control.
- Integrated Operator Control Panel: 2-line LED display + 30-key keypad enables local parameter setup, status monitoring, and overspeed test initiation.
- Critical Speed Avoidance: Automatically skips user-defined critical speed bands during startup/shutdown to prevent turbine resonance damage.
- First-Out Trip Indication: Logs and displays the root cause of shutdowns (overspeed, low oil pressure, high temperature) for rapid troubleshooting.
- Modbus Communication: RS-232/RS-422 ports support remote configuration, data logging, and SCADA integration via 505View software.
- Auto Start/Stop Sequencing: Executes preprogrammed start/stop logic with warm-up delays and load ramp rates to optimize turbine life.
- IP56 Enclosure: Protects against dust and water ingress for reliable operation in petrochemical/refinery environments.
Woodward 8440-1713 easYgen-1800XT Automatic Mains Failure (AMF) Genset Controller
Key Features
- Automatic Mains Failure (AMF) Control: Monitors utility voltage/frequency; triggers generator start and breaker transfer within 1–10 s of mains failure to ensure uninterrupted power.
- Three-Phase True RMS Monitoring: Measures voltage, current, power (kW/kvar/kVA), and power factor with 0.2% accuracy for precise load management and protection.
- Ethernet & USB Connectivity: Enables remote monitoring via Modbus TCP, browser-based visualization, and PC configuration via USB; reduces on-site commissioning time.
- SD Card Data Logging: Stores time-stamped events, trends, and maintenance logs for post-incident analysis and compliance reporting.
- ECU Direct Integration: Supports J1939 CAN bus communication with Cummins, MTU, Perkins, and Volvo ECUs for engine parameter readout and control.
- Heavy-Duty Relays: Two dedicated relays for cranking and fuel solenoid control; four configurable relays for alarms, trips, and breaker control.
- Multi-Level Password Protection: Restricts access to critical settings (voltage/frequency thresholds, relay logic) to authorized personnel only.
- Maintenance Scheduler: Tracks operating hours, start cycles, and maintenance intervals; triggers alerts for oil changes, filter replacement, and inspections.
Woodward 8273-140 2301D Digital Load Sharing & Speed Control Module
Key Features
- Microprocessor-Based Control: Ensures precise speed regulation and load sharing with steady-state accuracy to optimize engine efficiency.
- Dual Serial Ports: RS-232/RS-422 enable PC-based configuration, data logging, and remote monitoring for operational flexibility.
- PWM Actuator Output: Low-current PWM signal directly drives fuel/air actuators for responsive engine control.
- Soft Load Transfer: Prevents voltage/frequency transients during generator on/off-load transitions to protect electrical loads.
- Multiple Dynamic Adjustments: Configurable parameters for acceleration, deceleration, and load response to match pump/compressor dynamics.
- Automatic Idle Function: Reduces engine speed during no-load periods to lower fuel consumption and wear.
- Legacy Compatibility: Direct replacement for 8273-101 with identical mounting/wiring to minimize retrofit costs.
- Hazardous Location Rating: Class 1, Division 2 certification for safe operation in petrochemical/refinery environments.
Woodward 8237-1600 ProTech-GII Overspeed Protection Device
Key Features
- 4.2-Inch Color HMI: Enables local configuration of speed thresholds, relay logic, and communication parameters; displays real-time speed, alarms, and trip events for quick status checks.
- Dual Power Input Flexibility: Supports HV (115/240 Vac, 125 Vdc) and LV (24 Vdc) power sources to adapt to diverse site electrical systems.
- Independent Trip Relays: Three Form-C relays allow custom alarm/trip mapping without voting logic, simplifying integration with existing shutdown systems.
- Sulfur-Resistant Design: Conformal coating protects internal components from H₂S/SO₂ corrosion, extending service life in petrochemical and offshore applications.
- Automatic Overspeed Testing: Performs routine overspeed tests without turbine shutdown to validate trip functionality and minimize operational downtime.
- MPU Integrity Checks: Continuously verifies dual MPU input consistency; triggers alarms for faulty sensors to prevent false trips or missed overspeed events.
- Modbus RTU Communication: RS485-based Modbus RTU enables remote monitoring, data logging, and parameter adjustment via SCADA systems.
- 4-20 mA Speed Readout: Provides proportional speed data for operator visualization and control system integration.
Woodward 8237-1369 ProTech-GII Overspeed Protection Device
Key Features
- Dual Power Input Flexibility: Supports HV (115/240 Vac, 125 Vdc) and LV (24 Vdc) power sources, adapting to diverse site electrical configurations.
- Independent Trip Relays: Three independent Form - C relays enable custom alarm/trip mapping without voting logic, simplifying integration with existing shutdown systems.
- Sulfur - Resistant Design: Conformal coating protects internal components from H₂S/SO₂ corrosion, extending service life in petrochemical and offshore applications.
- Automatic Overspeed Testing: Performs routine overspeed tests without turbine shutdown, validating system functionality while minimizing operational downtime.
- MPU Integrity Checks: Continuously verifies magnetic pickup connections and signal quality, triggering alarms for faulty sensors before speed monitoring errors occur.
- Modbus Integration: RS485 - based Modbus RTU enables remote monitoring, data logging, and parameter adjustment via SCADA systems.
- Real - Time Speed Readout: 4 - 20 mA analog output provides proportional speed data for operator visualization and control system integration.
- Panel - Mount Convenience: Compact form factor fits standard control cabinets, with front - panel keypad/display for local configuration.
Woodward 8200-1302 505D Digital Governor Turbine Control
Key Features
- Integrated Graphical HMI: 8.4‑inch color display enables real‑time trending, alarm visualization, and intuitive navigation; multilingual support simplifies global operation.
- Marine & Hazardous Compliance: ATEX Zone 2 and IACS UR E10 ratings allow deployment in offshore platforms, LNG carriers, and commercial marine vessels.
- Auto‑Start Sequencing: Configurable hot/cold start routines with temperature input integration to optimize start‑up time and turbine stress.
- Redundant Speed Sensing: Dual speed channels validate input integrity; zero‑speed detection and peak speed indication for overspeed trip confirmation.
- Critical Speed Avoidance: 3 programmable speed bands to bypass resonant frequencies and prevent turbine damage during acceleration/deceleration.
- Advanced Load Control: Remote droop, frequency dead‑band, and slip‑frequency synchronization for grid/load matching and stable parallel operation.
- Event Logging & Diagnostics: Real‑time clock (RTC)‑stamped trip/alarm logs; self‑diagnostics for I/O, speed sensors, and communication faults.
- Hot‑Swappable Configuration: Parameter changes and firmware updates via HMI or RemoteView without system shutdown.
Woodward 5466-1035 MicroNet Plus CPU5200 Processor Module
Key Features
- Dual - Mode Operation: Runs in simplex for cost - effective small - scale systems or redundant mode for high - availability critical applications, with automatic failover in redundant setups.
- Integrated Data Storage: 64 MB flash memory retains firmware, application code, and event logs during power loss; 128 MB RAM enables fast program execution and real - time control loops.
- Real - Time Monitoring: The real - time clock timestamps all events (alarms, trips, mode changes) for post - incident analysis and compliance reporting.
- Hot - Swappable Redundancy: In redundant mode, the standby CPU automatically takes over within milliseconds if the primary CPU fails, with no process interruption.
- VMEbus Compatibility: The on - board FPGA provides VMEbus master/slave functionality to interface with all MicroNet I/O modules (discrete, analog, speed, temperature).
- Secure Configuration: The service port uses password - protected access to prevent unauthorized changes to control logic and parameters.
- Firmware Upgradability: Flash memory supports in - field firmware updates via the service port or Ethernet for feature enhancements and bug fixes.
- Hazardous Area Rating: CSA Class 1, Division 2 certification allows deployment in petrochemical, offshore, and other hazardous industrial environments.
Woodward 5437-1119 ProTech‑GII Redundant Spare Module
Key Features
- Plug‑and‑Play Redundancy: Fully pre‑configured to match host system parameters; no re‑programming needed for hot swap. Automatically synchronizes speed data, trip setpoints, and alarm logic with primary modules.
- TMR Voting Logic Compatibility: Integrates into 2‑out‑of‑3 voting architecture to avoid false trips and ensure trip reliability if a primary module fails.
- On‑Line Maintainability: Hot‑swappable design allows replacement while the turbine is running, eliminating safety system downtime during module failure.
- Shared System Status: Exchanges real‑time speed, trip latch, and alarm status with all modules (A/B/C) for consistent monitoring and event logging.
- MPU & Speed Fault Handling: Supports MPU open‑wire/loss‑of‑speed detection and speed difference alarms to validate sensor health during operation.
- Event Logging & Diagnostics: Equipped with a real‑time clock for time‑stamped trip/alarm logs; synchronizes with other modules for consistent time‑averaging and post‑incident analysis.
- Sulfur‑Resistant Coating: Uses a conformal coating to protect against H₂S/SO₂ gases (IEC 721‑3‑3 Class 3C2), suitable for petrochemical/offshore environments.