Beckwith Electric M-3425A

Product Introduction:​ The Beckwith M-3425A is a comprehensive, microprocessor-based digital relay specifically designed for the protection, control, and monitoring of generators of all sizes and prime mover types (hydro, diesel, gas, etc.). It integrates major protective functions into a single unit, replacing multiple discrete electromechanical relays.

Category:
Description
Technical Specifications & Performance Parameters:
  • Model:​ M-3425A
  • Catalog ID:​ M-3425A
  • Protection Elements:​ Includes Out-of-Step (78), Split Phase Differential (50DT), Under Frequency Time Accumulation (81A), Inadvertent Energizing (50/27), Turn-to-Turn Fault (59X), Over/Under Voltage (27/59), Over/Under Frequency (81), Loss of Excitation, 100% Stator Ground (64S via low freq injection), Field Ground (64F), Load Encroachment (21), Power Swing Blocking.
  • Measurement Accuracy:​ Voltage/Current ±0.2%, Frequency ±0.002 Hz, Power ±0.5%
  • Sampling Rate:​ 64 points/cycle (3.84 kHz @ 60 Hz)
  • Trip Response Time:​ < 20 ms typical
  • Communications:​ 2 x RS-485 (Modbus RTU / DNP 3.0), 1 x 10/100 Mbps Ethernet (Modbus TCP, DNP3 over IP), IPScom® software support
  • I/O:​ Base unit plus options for expanded I/O (15 additional outputs, 8 additional control/status inputs)
  • Display:​ Optional 4.3-inch color LCD with phasor diagram (depending on HMI config)
  • Operating Temp:​ -40 °C to +70 °C (no condensation)
  • Dimensions:​ Height 5.21 in, Width 19 in (rack mount), Depth 10.2 in, Weight 17 lb
  • Compliance:​ IEEE C37.102, IEEE 242, ANSI C37.90, IEC 60255, UL 508, CSA, CE
Material Composition & Structure:
  • Enclosure:​ Metal chassis with front panel (rack mount 19″ standard or flush mount bezel)
  • Internal:​ Multilayer PCB with high-resolution ADCs, DSP/MCU, isolated communication transceivers, precision CT/VT interface circuits
  • Terminals:​ Screw-type or pluggable terminal blocks for CT, VT, DC, Relay contacts
  • Display (if equipped):​ Ruggedized LCD with protective overlay
Functional Features & Working Principle:
  • Working Principle:​ Continuously samples generator voltage, current, and frequency signals, calculates phasor quantities (magnitude, angle, sequence components), and executes protection logic algorithms to issue trip/close commands or alarms when thresholds are violated.
  • Integrated Protection Logic:​ Programmable elements allow custom logic schemes linking inputs to outputs for complex protection scenarios (islanding, black start, microgrid).
  • Advanced Ground Fault Protection:​ Supports low-frequency injection for 100% stator ground coverage and field ground/brush lift-off detection.
  • IPScom® Software:​ PC-based tool for setting, monitoring, event recording, and waveform analysis (disturbance records).
  • Synch Check & Out-of-Step:​ Provides impedance-based protection with blinders and timers for system stability.
Application Scenarios:
  • Standby and prime power diesel/gas generator sets
  • Hydroelectric generator protection
  • Cogeneration (CHP) and renewable energy virtual synchronous generators
  • Microgrids and distributed energy resource (DER) interconnection
  • Industrial plant power generation facilities
Installation Requirements & Usage Notes:
  • Panel cutout must conform to ANSI C37.90 or manufacturer dimensions for secure mounting.
  • CT secondary circuits must not be opened during operation; ensure proper burden and ratio settings.
  • VT connections must be fused and isolated; verify phasing (ABC vs ACB) during commissioning.
  • Ground the relay chassis properly to the station ground grid to ensure noise immunity and safety.
  • Regular testing using secondary injection is recommended to verify protection element settings.
  • Use shielded twisted pair for communication cables and segregate from high-voltage wiring.
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