Technical & Performance Parameters
- Channel Quantity: 8 fully isolated analog input channels
- A/D Conversion Resolution: 16-bit high-precision conversion
- Full-Scale Measurement Accuracy: ±0.05% FS @ 25°C
- Supported Input Signal Ranges: ±10 V DC, ±5 V DC, 0–10 V DC, 0–5 V DC, 4–20 mA DC
- Signal Update Rate: 100 kHz single-channel sampling
- Operating Power Supply: 24 V DC system bus power, rated power consumption 5 W
- Operating Temperature Range: -40 °C ~ +60 °C
- Storage Temperature Range: -45 °C ~ +70 °C
- Humidity Tolerance: 5%–95% RH, non-condensing environment only
- Withstand Isolation Voltage: 1500 V AC between each channel and backplane bus, 1 minute withstand duration
- Module Physical Dimensions: 100 mm (W) × 125 mm (H) × 60 mm (D)
- Net Weight: 0.42 kg
- Protection Grade: IP65 front panel sealed protection
Material Composition
- Outer shell: Cold-rolled steel plate with anti-corrosion black electrostatic coating
- Main circuit substrate: FR4 high-temperature resistant multi-layer PCB board
- Isolation component: High-speed optocoupler with industrial grade insulation encapsulation
- Terminal connector: Copper alloy gold-plated pin terminals, anti-oxidation
- Internal electronic components: Industrial-grade wide-temperature range operational amplifiers, precision metal film resistors, low-temperature drift capacitors
Structural Characteristics
- Standard DIN rail pluggable card slot structure, hot-swap support under non-explosion hazardous area
- Independent terminal wiring area separated from main circuit board, wiring space reserved for each channel
- Front panel equipped with 8-channel independent signal status LED indicator lights + module power fault indicator
- Internal layered heat dissipation structure, reserved air convection channels to avoid component overheating
- Anti-vibration positioning buckle on both sides of the module, fixed locking structure after inserting backplane
Working Principle
- Field analog signals enter each independent isolation channel through terminal wiring
- Optocoupler realizes electrical isolation between field side and control bus side to eliminate ground loop interference
- Precision operational amplifier completes signal filtering, amplification and range adjustment
- 16-bit A/D chip converts analog signals into digital pulse signals
- On-board MCU processes digital data, packages data according to Modbus RTU protocol
- Transmits processed digital measurement data to Metso BIU8 main control backplane via internal bus
- Real-time self-diagnosis circuit monitors channel open circuit, short circuit and overvoltage faults, outputs alarm signal via front LED
Core Function Features
- Full-channel electrical isolation, zero crosstalk between adjacent measurement channels
- Built-in hardware overvoltage, overcurrent and reverse power supply protection circuit
- Multi-range signal automatic identification software configuration, no hardware replacement required
- Real-time channel fault diagnosis function, accurately locate open-circuit/short-circuit field wiring faults
- Compatibility with all standard industrial voltage and current transmitters
- Modbus RTU industrial bus communication, seamless docking with Metso DCS system
- Low-temperature drift circuit design, stable measurement accuracy under full operating temperature range
Advantage Highlights
- Ultra-high measurement accuracy ±0.05% FS, exceeding general industrial analog module standards
- Wide temperature working range -40°C to +60°C, adapt to open-air mining and metallurgy factory environments
- IP65 front panel protection, resist dust, splash water and workshop oil mist pollution
- Lightweight compact design, reduce DCS cabinet space occupation
- Hot-swap maintenance, no overall system shutdown during single module replacement
- Long service life industrial electronic components, design service life up to 10 years continuous operation
Applicable Industries
Mining & mineral processing, metallurgical smelting, cement aggregate production, heavy industry crushing & screening plants, industrial wastewater treatment, thermal power auxiliary control
Installation Requirements
- Install on standard 35 mm DIN guide rail inside Metso BIU8 DCS control cabinet
- Ambient operating environment must avoid direct sunlight, water splash and corrosive gas erosion
- Keep ≥20 mm heat dissipation gap between adjacent modules for air circulation
- Field signal wiring must use shielded twisted pair cables, cable shielding layer single-point grounding inside cabinet
- Power supply must use regulated 24 V DC industrial power supply, voltage fluctuation range limited to ±10% rated voltage
- For explosion hazardous working conditions, matched isolation safety barrier must be installed on signal front end
Usage Precautions
- Strictly prohibit reverse connection of 24 V DC power supply terminals, otherwise permanent damage to internal power circuit
- Input signal voltage/current cannot exceed maximum allowable range of each channel, over-range will burn optocoupler isolation components
- Do not disassemble module shell without authorization, internal sealing and isolation structure will be damaged after disassembly
- Regularly clean front panel LED and terminal dust every 6 months to prevent poor wiring contact
- Storage environment must maintain dryness, long-term damp storage causes PCB circuit board corrosion
- After module fault alarm, cut off field signal power supply first before replacing wiring or module
Reviews
There are no reviews yet.