Emerson 5X00226G02

Series: Emerson Ovation 5X00 Series I/O Modules

Product Overview:
A redundant 16-channel digital output module for the Emerson Ovation DCS. Provides 24 V DC transistor outputs (PNP, sinking) with per-channel diagnostics. The “G02” suffix denotes terminal type and output configuration. Designed for driving solenoid valves, indicator lights, relay coils, and contactor coils in process control and power generation.

Category:
Description

Technical Specifications:

  • Channels: 16 digital outputs (redundant, A/B bus)
  • Output Voltage: 24 V DC (nominal), range 12–30 V DC
  • Output Type: Transistor, PNP (sourcing), 24 V DC
  • Output Current: 0.5 A per channel (continuous), 1 A peak (100 ms)
  • Isolation: 500 V DC (channel-to-channel, channel-to-bus)
  • Switching Time: 1 ms (typ.)
  • Diagnostics: Open circuit detection, short circuit detection, overtemperature detection
  • Communication: Ovation backbone bus (redundant A/B)
  • Power Supply: 5 V DC (from Ovation backplane)
  • Power Consumption: 3.0 W (typical, all outputs active)
  • Protection Class: IP20 (chassis-mounted)
  • Certifications: CE, FCC, ATEX Zone 2 (optional), IEC 61508 SIL 2

Functional Features:

  • Redundant A/B Bus: Automatic failover, zero data loss
  • Per-Channel Diagnostics: LED per channel (green = active, red = fault, off = inactive)
  • Group Configuration: Channels 1–4, 5–8, 9–12, 13–16 independently configurable
  • Fail-Safe Mode: Outputs default to de-energized state on communication loss
  • Electronic Fuse: Per-channel, auto-reset on fault clear

Performance Parameters:

  • Operating Temperature: 0°C to +60°C
  • Storage Temperature: -40°C to +85°C
  • Relative Humidity: 5% to 95% (non-condensing)
  • Vibration Resistance: 1 g (10–500 Hz)
  • Shock Resistance: 15 g (11 ms half-sine)
  • MTBF: >200,000 hours (at 40°C)

Material Composition:

  • Housing: Zinc die-cast alloy, black epoxy coating
  • PCB: FR-4, 4-layer, conformal coated (UL94 V-0)
  • Terminals: Pluggable screw terminals, tin-plated, 1.5 mm² max
  • Connectors: Ovation backplane connector, 96-pin DIN 41612

Structural Features:

  • Dimensions: 220 x 125 x 25 mm (W x H x D)
  • Mounting: DIN rail (35 mm) or chassis slot (Ovation rack)
  • Weight: approximately 0.48 kg
  • LEDs: 16 channel status LEDs + 2 bus status LEDs (A/B)

Applicable Industries:
Power generation, oil & gas, chemical processing, pulp & paper, water/wastewater, pharmaceutical

Installation Requirements:

  • Install in Ovation I/O rack (chassis slot or DIN rail)
  • Maximum load per channel: 0.5 A continuous, 1 A peak (100 ms)
  • Inductive loads require external flyback diode (for loads >0.1 A inductive)
  • Use shielded cable, ground at one end only
  • Maximum cable length: 300 m

Usage Notes:

  • Do not exceed 0.5 A continuous per channel
  • Do not switch capacitive loads >100 µF without inrush limiter
  • Configuration via Emerson DeltaV / Ovation Workstation software
  • Replace only with Emerson 5X00226G02 or approved equivalent
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