Adept 10350-00104

3. Technical Specifications

• Official Part Number: 10350-00104, fixed standard hardware revision B
• Main Power Input Rating: DC bus input voltage range 48VDC ±10%, continuous rated input current 25A, peak instantaneous input current 60A within 500ms duty cycle
• Servo Motor Output Specification: Three-phase sinusoidal PWM output, continuous rated output current 18A RMS, peak short-time output current 42A RMS
• Encoder Feedback Interface: Compatible with Adept proprietary incremental encoder signal, 5VDC line-driver differential encoder input, maximum feedback counting resolution 25000 counts/revolution
• Fieldbus Communication: Dedicated Adept SmartWire serial motion bus for real-time motion command transmission, fixed bus update cycle 125μs
• Digital I/O Terminal Configuration: 6-channel isolated digital input (24VDC sink/source universal), 4-channel isolated digital output for brake control and fault status feedback
• Continuous Operating Ambient Temperature: Rated working range 0℃ ~ +50℃, maximum derated operating upper limit +55℃ under full continuous load
• Certified Storage Temperature Range: -35℃ ~ +75℃ non-operating preservation environment
• Valid Working Relative Humidity: 5%~90% non-condensing ambient humidity without internal dew formation
• Overall Physical Dimension: Width 55mm × Height 225mm × Depth 172mm; single unit net weight 1220g
• Mounting Standard: Vertical DIN35 standard rail fixed installation or cabinet panel bolt fastening mounting

4. Functional Characteristics

1. Triple closed-loop control architecture including position loop, speed loop and current loop inside single chip, all loop gain parameters solidified with factory preset motor matching parameters for plug-and-play installation.
2. Built-in regenerative energy absorption control logic matches external brake resistor to consume motor regenerative feedback energy generated during high-speed deceleration and axis reverse movement.
3. Full-range multi-layer fault diagnosis circuit continuously monitors overcurrent, overvoltage, undervoltage, encoder loss, motor overload and internal over-temperature state, locks output pulse immediately and triggers fault digital output upon abnormal occurrence.
4. Differential line-driver encoder input circuit restrains long wiring electromagnetic interference to guarantee stable position feedback signal transmission under complex workshop EMC environment.
5. Internal embedded electronic thermal protection curve dynamically derates output current automatically with internal core temperature rise to avoid overheat component burnout damage.
6. Predefined standard motion modes including point-to-point positioning, continuous velocity jogging and electronic gearing synchronization for diversified robot joint movement requirement.
7. Non-volatile on-board flash memory permanently stores motor parameter and servo gain setting data without external backup power after equipment power-off.

5. Performance Parameters

• Steady-state positioning repeat accuracy after closed-loop regulation: ≤±1 encoder count under full rated load condition at standard 25℃ ambient temperature
• Speed control linearity error across full speed range: ≤±0.2%FS of rated motor nominal rotating speed
• Long-term continuous running parameter drift: Servo closed-loop gain drift ≤0.04%FS after uninterrupted 8760-hour full-load continuous powered operation
• Mechanical vibration resistance: Pass 10Hz~150Hz 5G random vibration durability test without internal component desoldering and control performance deviation
• Certified rated MTBF service life: Minimum verified continuous service life 278000 operating hours under rated standard industrial operating environment
• EMC anti-interference performance: No servo runaway or position deviation under 10V/m radiated RF electromagnetic field complying with IEC61000-6-2 standard
• Overload withstand capacity: Continuous 150% rated load operation allowed for 60 seconds without drive over-temperature protection trigger

6. Material Composition

1. Core Control PCB Substrate: UL94-V0 flame retardant high-Tg FR4 epoxy glass fiber copper-clad printed circuit board with whole-board conformal insulating damp-proof coating
2. Power Stage Core Component: Industrial-grade IGBT power module with integrated freewheeling diode for three-phase PWM power conversion output
3. Outer Protective Enclosure: Black extruded aluminum alloy housing with natural convection fin structure for high-efficiency passive heat dissipation, surface anodic oxidation anti-corrosion treatment
4. Terminal Connector Base: PA66 flame retardant engineering plastic pedestal + nickel-plated oxygen-free copper locking screw terminals for power and signal wiring fixation
5. Internal Fixed Fasteners: SUS304 stainless steel anti-rust miniature screws and silicone shock-absorbing rubber spacers for PCB internal positioning fixation
6. Surge Suppression Components: TVS transient voltage suppression diode and high-frequency filter capacitor set on power input front-end for surge overvoltage protection
7. Isolation Component: High-withstand voltage optocoupler chip for digital I/O channel electrical isolation between field equipment and internal control circuit

7. Structural Features

1. Internal zoning layout inside aluminum housing divided into front wiring terminal region, middle weak-current control PCB region, rear high-power IGBT power stage region with physical isolation partition between power and signal circuits.
2. Power input terminal, motor three-phase output terminal, encoder feedback terminal and bus communication terminal sequentially arranged on lower front panel with clear silkscreen marking of terminal definition and polarity identification.
3. Integrated finned heat sink structure formed integrally with aluminum outer shell for direct conduction heat dissipation of high-power IGBT heating components.
4. DIN35 clamping buckle prefabricated on module back side for rapid snap-on installation onto standard cabinet DIN mounting rail.
5. Upper front panel centralized LED indicator area with power status, bus communication status and multi-type fault alarm independent indicator lamps for real-time running status visual inspection.
6. Multiple symmetric ventilation through holes distributed on top and bottom shell wall to strengthen natural air circulation for internal component heat dissipation.

8. Working Principle

9. Advantage Highlights

1. Original Adept factory pre-matched servo parameter finished drive with complete ex-factory test data, direct drop-in interchangeable replacement for same-specification SmartAxis drive without on-site gain recalibration after installation.
2. Triple closed-loop all-in-one integrated design simplifies robot control cabinet wiring layout and reduces external auxiliary signal conversion accessory configuration quantity.
3. Aluminum finned integrated shell realizes excellent passive heat dissipation performance to support long-time full-load continuous operation inside compact closed automation equipment cabinet.
4. Dedicated proprietary bus ensures microsecond-level high-speed real-time motion instruction transmission to meet high-speed pick-and-place robot precise dynamic control requirement.
5. Full multi-point fault self-diagnosis function accurately locks abnormal fault source to shorten field equipment troubleshooting downtime and maintenance workload.
6. Universal isolated digital I/O port directly connects robot mechanical brake and proximity switch without intermediate relay conversion to reduce peripheral component failure points.

10. Applicable Industries

• 3C Electronic Manufacturing Industry: Automatic PCB plug-in, chip bonding and finished product packaging SCARA robot drive core component
• Automotive Precision Assembly Industry: Automobile engine accessory, interior parts automated assembly robotic joint control equipment
• Food & Pharmaceutical Packaging Industry: High-speed filling and capping cartesian robot single-axis servo driving unit
• Solar PV Manufacturing Industry: Silicon wafer handling and sorting automation equipment servo control accessory
• Precision Optics Processing Industry: Lens automatic grinding and testing equipment multi-axis motion control drive module

11. Applicable Model Series

• Same SmartAxis Peer Models: Adept 10350-00102,10350-00105 different current specification single-axis servo drives under SmartAxis product line
• Matching Driving Component: Adept dedicated 48V permanent magnet brushless AC servo motor with matching differential incremental encoder
• Matching Host Control Unit: Adept SmartController CX robot main motion controller and dedicated SmartWire bus communication cable
• Matching Auxiliary Accessories: External power dissipation brake resistor, 48VDC industrial stabilized switching power supply, double-shielded encoder signal twisted cable

12. Installation Requirements

1. Complete DIN rail fixed installation under full system power-off state of cabinet main power supply, reserve minimum 35mm vertical free ventilation clearance above and below drive housing for natural heat dissipation air circulation.
2. Lock back DIN buckle completely to fix module firmly onto DIN35 rail and eliminate long-term operation vibration-induced loose displacement.
3. Strictly follow front panel terminal silkscreen definition for wiring: encoder and bus communication signal cable adopt double-layer shielded twisted wire; separate weak signal wiring and AC220V high-voltage power wiring with minimum 13cm wiring spacing to avoid power frequency electromagnetic interference.
4. Select 14AWG~16AWG copper core wire for 48VDC main power input and motor three-phase power output wiring, connect drive dedicated grounding terminal with independent single-point grounding wire to cabinet unified earth busbar.
5. Finish cabinet power supply switch-on and 30-minute preheating before formal robot commissioning, complete axis origin homing test and full-stroke no-load positioning verification sequentially.
6. Install matched external brake resistor according to factory specified resistance and power parameter specification for high dynamic deceleration working condition application.

13. Usage Precautions

1. Strictly prohibit powered state disassembly of aluminum outer housing and desoldering internal PCB and power module components; arbitrary shell opening invalidates factory preset servo matching parameters and voids product quality warranty.
2. Prevent workshop cutting fluid, cooling mist and corrosive chemical vapor splashing onto front terminal block and shell surface; cut off drive 48VDC input power immediately once liquid contamination occurs and replace certified spare drive directly.
3. Forbid long-term overvoltage power input exceeding 53VDC upper rated limit; excess input voltage causes irreversible breakdown of internal IGBT power semiconductor components.
4. Execute quarterly fixed routine maintenance inspection: check terminal wiring fastening tightness, shell surface dust accumulation condition, drive fault alarm function and positioning operation accuracy, archive all inspection data into equipment maintenance ledger.
5. Store unused spare drive inside original factory anti-static sealed carton under 18℃~26℃ dry indoor warehouse environment, forbid long-term storage under direct sunlight, damp condensation or below -35℃ ultra-low temperature ambient condition.
6. Avoid frequent short-interval repeated full power-on/power-off operation; every complete power-off standby interval exceeds 15 minutes to prevent cold-heat alternation fatigue leading to internal PCB solder joint open-circuit failure.