ABB HPC800K02 Symphony Plus S+ SD Redundant Controller Kit

Technical Specifications

• Manufacturer: ABB
• Product Series: Symphony Plus S+ SD
• Product Type: Redundant Controller KitABB
• Kit Contents: 2x (HC800, CP800, MB810), 1x (CTB810, CTB811), 4x (TER8x0)ABB
• Processor: 32‑bit Freescale Coldfire (256 MHz) or PowerPC 603e (400 MHz)
• User Memory: 128 MB SDRAM (expandable to 1 GB)
• Flash Memory: 16 MB user flash; max 512 MB program space
• Logic Scan Cycle: Minimum 0.2 ms; configurable 0.5 ms – 100 ms
• Control Capacity: 256 built‑in PID loops; supports 30,000+ function blocks
• I/O Support: Simultaneous SD Series, Harmony Rack, and S800 I/O; controls >5,000 I/O points in <250 ms
• Communication Interfaces:
  • 2x 10/100 Mbps Ethernet (TCP/IP, Modbus TCP, OPC UA)
  • 2x RS‑232/422/485 (Modbus RTU, Profibus DP)
  • 1x USB 2.0 (for configuration/debugging)
• Redundancy: Dedicated peer‑to‑peer bus; update rate <100 ms
• Power Supply: 24–250 V AC/DC (wide‑range)
• Isolation: 1500 V DC voltage isolation; reverse connection protection
• Mechanical:
  • Dimensions: 129.03 x 129.03 x 32.26 mmABB
  • Weight: 0.88 kgABB
  • Mounting: 35 mm DIN‑rail
  • Protection: IP30; corrugated aluminum casing
• Environmental:
  • Operating Temp: -10 °C to +70 °C (-40 °C to +85 °C optional)
  • Storage Temp: -40 °C to +80 °C
  • Humidity: ≤90% RH (non‑condensing)
• Certifications: CE, RoHS compliantABB

Key Functional Features

• Full Redundancy Architecture: Delivers hot‑swap, redundant controller operation with seamless failover, ensuring zero downtime and maximum system availability.
• High‑Speed Processing: Executes complex control algorithms and large‑scale logic with millisecond‑level response, meeting strict real‑time process requirements.
• Extensive Control Library: Includes over 150 pre‑defined function blocks and supports C programming, enabling implementation of advanced control strategies.
• Multi‑Protocol Communication: Integrates seamlessly with SCADA, PLCs, and field devices via Ethernet, Profibus, Modbus, and OPC UA, facilitating IIoT connectivity.
• Flexible I/O Integration: Supports a wide range of I/O subsystems, allowing easy expansion and adaptation to diverse process configurations.
• Online Configuration: Permits program changes, firmware updates, and parameter tuning without halting production, minimizing operational disruption.
• Advanced Diagnostics: Provides comprehensive self‑diagnostics, alarm logging, and remote monitoring capabilities for proactive maintenance.
• Industrial‑Grade Durability: Rugged construction with wide temperature tolerance and electrical isolation ensures stable performance in harsh industrial environments.
• Energy Management: Integrates precise measurement of power parameters (voltage, current, power, harmonics) for efficient energy monitoring and optimization.
• Motion Control Capability: Supports up to 64 axes of motion control, suitable for complex automation and robotics applications.

Typical Application Scenarios

• Power Generation & Distribution: Controls turbine generators, boilers, and switchgear in thermal, hydro, and wind power plants; manages grid stability and excitation systems.
• Oil & Gas Processing: Automates refining, pipeline, and offshore production processes, ensuring safe and efficient operation of pumps, compressors, and valves.
• Chemical & Pharmaceutical Manufacturing: Implements precise batch and continuous process control for reactors, distillation columns, and purification systems.
• Water & Wastewater Treatment: Manages pump stations, filtration systems, and chemical dosing for municipal and industrial water facilities.
• Metallurgy & Mining: Controls high‑temperature furnaces, rolling mills, and material handling equipment in harsh, high‑vibration environments.
• Manufacturing & Assembly: Integrates into automotive, food & beverage, and packaging lines for high‑speed, precise motion and sequence control.
• Pulp & Paper: Regulates the complex processes of pulp cooking, bleaching, and paper machine operations.
• Marine & Offshore: Provides control for shipboard propulsion, auxiliary systems, and offshore drilling platforms, withstanding marine environmental conditions.