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KUKA KPC4 00-284-170
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Vishay Nobel KIS-2 20KN
Vishay Nobel KIS-2 20KN

KUKA KPC4 00-284-170

  • Product Name: KUKA KR C4 Controller PC Board (KPC4)
  • Product Introduction: The central processing unit (CPU) board of the KUKA KR C4 robot controller family, integrating motion control, safety PLC, I/O handling, and HMI processing into a single deterministic hardware platform.
Category:
Description
  • Technical Specifications:
    • Part Number: 00-284-170
    • Processor: Intel Core i7 or Celeron-class multi-core x86 embedded CPU
    • Operating System: VxWorks RTOS with KUKA System Software (KSS)
    • Memory: DDR3 RAM (4-8 GB typical), SSD/SATA DOM storage (64-128 GB)
    • Interfaces: 2x Gigabit Ethernet, EtherCAT Master, USB 2.0/3.0, Profinet/Ethernet/IP
    • Safety: Integrated Safety PLC, ISO 13849-1 PL e, IEC 61508 SIL3
    • Power: 24 VDC via backplane (or 230V AC system supply)
    • Operating Temp: 0°C to +50°C (cabinet environment)
    • Form Factor: Proprietary vertical PCB for KR C4 rack
  • Functional Features: Hard real-time motion interpolation (1-2 ms cycle), dual-channel safety circuits (STO, SLS), unified “One Controller” architecture eliminating external safety relays, support for KUKA.WorkVisual and KRL.
  • Application Scenarios: Controlling KUKA robot series from KR AGILUS to KR QUANTEC in automotive welding, material handling, packaging, and collaborative HRC applications.
  • Material & Structure: High-density multilayer PCB with heatsink management, PCIe/backplane connectors, industrial-grade components rated for continuous 24/7 operation.
  • Working Principle: Runs a real-time kernel to synchronize servo drive commands via EtherCAT, processes safety inputs independently via integrated Safety PLC, manages Windows-based HMI tasks in a partitioned environment, and executes path planning algorithms.
  • Installation Requirements: Installed vertically inside the KR C4 controller cabinet; requires proper cooling airflow (fan functionality check >=2000 rpm suggested); secured via guide rails and screws.
  • Usage Notes: Not user-serviceable​ beyond memory/storage replacement in designated slots; static discharge protection mandatory; system software (KSS) version must match robot payload/kinematics configuration.
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