KEBA KEMRO K2-400 CP 450C

Product Name:​ KEBA KEMRO K2-400 CP 450C central controller and motion control module
Product Overview:​
KEBA KEMRO K2-400 CP 450C operates as the central processing unit or motion interface for the K2-400 automation platform. It handles logic execution, communication management, I/O coordination, multi-axis motion control, recipe storage and diagnostics. The module is used in injection molding machines, die-casting machines, robotics, packaging lines, special-purpose machinery and centralized control cabinets requiring deterministic real-time performance.
Category:
Description
Technical Specifications:​
Processor: 32-bit Motorola 68030 industrial CPU at 25 MHz
Memory: 32 MB DRAM, 8 MB Flash, 256 KB battery-backed SRAM
System power: 24 VDC through K2-400 backplane or dedicated power interface
Communication ports: 2 x RS232, 1 x Ethernet 10/100 Mbps, 1 x CAN/CANopen, 1 x USB
Internal bus: APN-bus with 24-bit address and 16-bit data, DMA supported
Field protocols: Modbus TCP/RTU, CANopen, optional EtherCAT, PROFINET, OPC UA according to installed firmware
Motion capability: central logic and coordination; certain CP 450/C configurations support up to 4-axis drive interfacing with opto-isolation and sub-millisecond response
Operating temperature: -20 °C to +60 °C
Protection: IP20 for cabinet installation
Dimensions: approximately 210 x 150 x 60 mm
Weight: approximately 1.5 kg
Functional Features:​
Real-time multitasking for fast logic, interpolation and synchronization. Battery-backed memory retains programs, recipes, counters and alarm history. Modular expansion with digital I/O, analog I/O, motion cards, safety cards and communication modules. Wide protocol support for integration with SCADA, remote I/O, servodrives and third-party controllers.
Application Scenarios:​
Injection molding and blow molding machines, die-casting cells, multi-axis special machines, robot peripheral control, laboratory automation rigs, filling and sealing lines, and centralized motion controllers for factory subsystems.
Performance Parameters:​
Scan and motion cycles are configurable by task priority; hard-real-time response is supported for injection profiling, robot interpolation, conveyor synchronization and high-speed registration. Control accuracy depends on firmware, bus load, encoder resolution and servo loop tuning.
Material Composition:​
Industrial printed circuit board, metal/plastic enclosure components, gold- or tin-plated backplane connectors, optocouplers for signal isolation, lithium or equivalent backup battery for SRAM retention, and fanless thermal design components.
Structural Characteristics:​
Board-type module for K2-400 dedicated backplane or DIN-rail carrier adapter. Front-side service ports for programming, diagnostics and Ethernet. Internal APN-bus connector distributes power, data and synchronization to adjacent I/O and motion boards.
Working Principle:​
The CPU executes the control program in cyclic and event-driven tasks. Field signals enter through I/O modules, communication frames enter through Ethernet/CAN/fieldbus, and motion setpoints are transferred to axis cards or external drives. Feedback from encoders, resolvers and sensors is compared with commanded values to maintain position, speed and torque control.
Installation Requirements:​
Mount only in a clean control cabinet with IP20 environment. Verify backplane type, firmware revision and option boards before insertion. Connect 24 VDC supply with correct polarity and dedicated fusing. Ground the cabinet, shield communication cables and separate power wiring from signal wiring. Confirm battery type and replacement procedure before commissioning.
Usage Precautions:​
Confirm whether the supplied unit is configured as CPU controller or axis/drive interface before replacement. Do not insert or remove the module under live backplane power unless the specific revision is certified for hot swap. Match firmware, APN-bus address and option licenses with the existing K2-400 system. Export and archive the project file before any module swap. Replace the backup battery according to the maintenance schedule to prevent loss of retained variables.
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