Callenberg SYMAP ECG-8549 - Image 1
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Callenberg SYMAP ECG-8549
Callenberg SYMAP ECG-8549 - Image 2
Bosch Rexroth SYHNC100-WRP-4-P4P-I-00000 R901108573
Bosch Rexroth SYHNC100-WRP-4-P4P-I-00000 R901108573
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IICS Triplex T8231
IICS Triplex T8231

Callenberg SYMAP ECG-8549

Product Name:​ SYMAP® ECG — Integrated Engine Control & Generator Protection Unit (2-in-1)
Product Introduction:​ The SYMAP ECG is an all-in-one microprocessor-based controller managing both the prime mover (diesel/gas engine) and the generated electrical output. It performs auto-start/stop, synchronizing, load sharing, and provides comprehensive generator protection plus engine safeguard functions. The ECG-8549 variant is configured for medium-to-large gensets with direct 3-phase voltage/current measurement.
Category:
Description
Key Functions:
  • Automatic engine start, stop, warm-up, cool-down sequences
  • Automatic synchronizing (voltage, frequency, phase angle matching) with breaker close control
  • Load sharing / load shedding across multiple gensets or mains parallel
  • Engine protection: overspeed, underspeed, low oil pressure, high coolant temp, sensor failure
  • Generator protection: over/under voltage (27/59), over/under frequency (81), overcurrent (50/51), reverse power (32), loss of excitation (40), differential protection on enhanced versions
  • Programmable Boolean logic (embedded PLC-like capability)
  • Event logging & SOE (Sequence of Events)
Technical Specifications:
  • Supply Voltage: 18–36 V DC (typical 24 V DC nominal)
  • AC Measurement: 3 × Voltage (direct up to 690 V L-L), 3 × Current via CT (CT secondary 1 A / 5 A), + Neutral current
  • Frequency Range: 40–70 Hz (measurable & protective)
  • Processing: Triple-independent CPU architecture (main control + measurement + watchdog)
  • Digital Inputs: approx. 10–18 programmable DI (wet/dry contact)
  • Relay Outputs: approx. 10–15 (fuel solenoid, start, stop, trip, alarm, breaker close/open)
  • Analog Inputs: 4–20 mA / 0–10 V for engine sensors (oil press., water temp., fuel level etc.)
  • Electrical Measurements: Active/Reactive Power, PF (cos φ), THD analysis
  • Protection Response Time: < 40 ms typical
  • Enclosure: Metal housing with conformal coating; high EMC performance
  • Certifications: DNV, LR, ABS, BV, GL, CCS (marine classification societies)
Applications:​ Marine main/auxiliary generator sets, hospital/data-center emergency gensets, offshore platform power packs, containerized mobile power stations.
Installation & Notes:
  • Mount in genset control panel with adequate ventilation.
  • Use separate CT/VT wiring with proper fusing.
  • Configure protection settings per engine & alternator nameplate before first run.
  • Periodic functional test of emergency stop & protection trips is recommended.
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