B&R 5P81451322.002-00

Series: B&R X20 Power Supply Family

Product Overview:
A DIN-rail mounted DC power supply module delivering regulated 24 V DC output at 10 A continuous current. Designed to power B&R X20 CPUs, I/O modules, and peripherals from a single-phase AC mains input. The suffix “002-00” denotes revision level 002, hardware version 00.

Category:
Description

Technical Specifications:

  • Input Voltage: 85 V AC to 264 V AC (single-phase), 50/60 Hz
  • Output Voltage24 V DC (adjustable ±5%)
  • Output Current10 A (continuous)
  • Output Power240 W (maximum)
  • Efficiency>92% at full load
  • Ripple & Noise: <50 mV peak-to-peak
  • Hold-Up Time: >20 ms at full load (AC dropout)
  • Protection Class: IP20 (DIN rail housing)
  • Certifications: CE, UL 508, CULus, RoHS, REACH

Functional Features:

  • Active PFC (Power Factor Correction) >0.99
  • Overvoltage Protection (OVP): shuts down at 28.8 V DC ±2%
  • Overcurrent Protection (OCP): hiccup mode, auto-recovery
  • Short-Circuit Protection (SCP): electronic fuse, latch-off on persistent fault
  • Overtemperature Protection (OTP): derating at 70°C, shutdown at 85°C
  • LED Status Indicators: Power (green), Fault (red), Output OK (green)
  • Remote On/Off: via digital input (24 V DC, opto-isolated)
  • Parallel Operation: up to 4 units with current sharing (diode OR-ing)

Performance Parameters:

  • Operating Temperature: 0°C to +55°C (full load), -25°C to +70°C (derated)
  • Storage Temperature: -40°C to +85°C
  • Relative Humidity: 5% to 95% (non-condensing)
  • Vibration Resistance: 2 g (5–150 Hz, IEC 60068-2-6)
  • Shock Resistance: 15 g (11 ms half-sine, IEC 60068-2-27)
  • MTBF: >100,000 hours (at 40°C ambient, full load)

Material Composition:

  • Housing: Aluminum alloy (die-cast), black anodized
  • PCB: FR-4, conformal coated (UL94 V-0)
  • Terminals: Screw terminals, tin-plated copper, 4 mm² max wire
  • Cooling: Natural convection, no fan

Structural Features:

  • Dimensions: 120 x 90 x 60 mm (W x H x D)
  • Mounting: DIN rail (35 mm, EN 60715, TS 35)
  • Weight: approximately 0.85 kg
  • Form Factor: 4 modules width (72 mm)

Working Principle:
AC mains input is rectified and filtered, then switched at high frequency (typically 65–100 kHz) through a flyback or forward converter topology. The output is regulated via PWM control with opto-isolated feedback. Active PFC stage ensures sinusoidal input current draw.

Applicable Industries:
Machine building, packaging, material handling, printing, food & beverage, automotive manufacturing

Installation Requirements:

  • DIN rail: EN 60715 compliant, 35 mm width
  • Input wiring: 1.5 mm² to 4 mm² (flexible or solid copper)
  • Output wiring: 2.5 mm² minimum for 10 A load
  • Leave minimum 50 mm clearance above and below for convection cooling
  • Do not install adjacent to heat-generating devices (>60°C ambient)

Usage Notes:

  • Do not exceed 240 W total output power
  • Input fuse required: 6 A slow-blow (type gG) per unit
  • For parallel operation, use B&R X20 bus coupler or diode OR-ing kit
  • Replace only with B&R 5P81451322.002-00 or approved equivalent
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