ABB CS513

Product Name: Dual‑Channel Serial Communication Module for AC 800M DCS System
Product Brief: CS513 is serial interface module for ABB AC 800M / System 800xA control system, providing two galvanically isolated serial ports to connect legacy field devices, instruments and third‑party equipment via RS‑232 / RS‑485 serial protocols.
Technical Specifications:
  • Power supply: 24 VDC ±10 %; typical power consumption 6 W
Category:
Description
  • Isolation: 1500 V AC port‑to‑power galvanic isolation
  • Serial ports: Two independent channels supporting RS‑232 / RS‑485
  • Supported protocols: Modbus RTU, DF1 and other serial protocols processed by on‑board firmware
  • Operating temperature: ‑25 °C to +60 °C; extended range ‑40 °C to +70 °C
  • Humidity: 5‑95 % RH non‑condensing
  • Protection class: IP20
  • Dimensions: 110 mm × 80 mm × 35 mm
  • Weight: 0.4 kg
Functional Features:
  • Two fully independent serial channels; each channel can run different protocol and different baud rate simultaneously
  • On‑board firmware processes serial protocols directly without intermediate OPC server; serial register data appears as standard control system I/O tags
  • Galvanic port‑to‑power isolation suppresses field‑side surge and common‑mode noise
  • Hot‑swappable under powered‑on rack condition
  • Support redundant configuration for fault‑tolerant system architecture
  • Front‑panel LED diagnostics for port status and fault indication
  • Field‑upgradeable firmware via Control Builder M engineering software
Application Scenarios: Power‑plant turbine instrument communication, oil‑and‑gas well‑site remote I/O connection, water‑wastewater SCADA system integration, chemical plant batch reactor instrument linkage, retrofitting legacy serial devices into ABB 800xA DCS environment.
Performance Parameters:
  • Baud‑rate range: Up to 115.2 kbps per serial channel
  • Surge withstand capability: 2.5 kV transient surge resistance
  • Mounting: Install in AC 800M controller rack slot
Material Composition: Industrial printed circuit board; plastic module housing; isolated serial signal transformers; front‑panel status LEDs; rack‑backplane gold‑plated connector.
Structural Characteristics: Standard plug‑in module for AC 800M rack; rear‑side backplane bus connector; front‑panel terminal block for serial field wiring; visible LED indicator array.
Working Principle: The module communicates with AC 800M CPU through rack internal backplane bus. Each serial channel executes assigned communication protocol in local firmware, exchanges data with field serial instruments, converts field serial protocol data into internal control‑system tag values, and transfers tags to CPU memory for control logic use. Galvanic isolation barrier blocks ground‑loop interference between field side and DCS rack.
Installation Requirements: Insert into vacant slot of AC 800M controller rack; tighten module locking mechanism; separate serial field signal cables from high‑voltage power cables; set communication parameters in Control Builder M according to connected device specification.
Usage Notes: Do not exceed isolation voltage rating; verify ground potential difference between DCS rack and field instruments; use shielded twisted‑pair cables for RS‑485 field wiring; terminate RS‑485 bus at physical bus endpoints.
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