Honeywell 6580100019

Product Classification: Functional Safety — Safety Relay / Safety Controller Module

Product Overview:
The Honeywell 6580100019 is a safety relay module used in Honeywell’s Safety Manager (SM) or Safety Builder platforms. It provides SIL 2 / SIL 3 rated safety logic for emergency shutdown (ESD), fire and gas (F&G), and other safety instrumented systems (SIS).

Category:
Description

Technical Specifications:

Parameter Value
Part Number 6580100019
Manufacturer Honeywell
Series Safety Manager / Experion Safety
Safety Integrity Level SIL 2 (per IEC 61508) / SIL 3 capable (per configuration)
Channels 4 safety input channels / 2 safety output channels (typical configuration)
Input Type Dry contact (24 VDC), 4–20 mA (safety-rated)
Output Type Dual-channel relay outputs (Form C, 5 A @ 250 VAC)
Diagnostic Coverage > 99% (per IEC 61508)
Response Time ≤ 50 ms (typical)
Power Supply 24 VDC (dual redundant supply recommended)
Operating Temperature -20°C to +60°C
Communication FTE (Fault Tolerant Ethernet) — Safety Manager network
Standards Compliance IEC 61508, IEC 61511, ISA 84

Key Features:

  • SIL 2/SIL 3 certified — meets the highest functional safety requirements
  • Dual-channel architecture — 1oo2 or 2oo3 voting configurable per channel
  • Online diagnostics — continuous self-test of relay contacts, input circuits, and processor
  • Redundant power supply support — ensures no single point of failure
  • Compact DIN-rail or panel mount design

Applicable Industries:

  • Oil and gas (ESD systems, blowdown protection)
  • Chemical processing (reactor safety interlocks)
  • Power generation (turbine trip systems)
  • Mining (ventilation fan monitoring)
  • Rail and transportation

Installation Requirements:

  • Must be installed per IEC 61511 safety lifecycle requirements
  • Wiring must use safety-rated cable (min 1.5 mm², double-insulated)
  • Cross-check wiring required for safety outputs (dual-channel verification)
  • Configuration via Honeywell Safety Builder software
  • Must be part of a validated Safety Instrumented Function (SIF)

Usage Precautions:

  • Do not bypass or defeat any safety channel without formal Management of Change (MOC)
  • All safety outputs must be cross-checked in the field
  • Module must be replaced with identical P/N — do not substitute
  • Perform proof test per safety lifecycle schedule (typically every 6–12 months)
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