ABB AC389AE01 HIEE300888R0001

• Power Supply Requirements:
  • Backplane power input: Typically 5 V DC (compliant with ABB standard control system backplane power specifications)
  • Power consumption: Maximum 3 W (under full-load operation)
• Response Time: ≤100 ms (from signal input to digital data output for 90% of step signal)
• Communication Interface: Integrated with ABB’s proprietary backplane bus (compatible with ABB AC 800M/AC 800xA control systems)
• Mechanical Dimensions:
  • Width: Approximately 32 mm (standard DIN rail-mountable width for ABB control system modules)
  • Height: Approximately 120 mm
  • Depth: Approximately 180 mm
• Certifications: Complies with IEC 61131-2 (industrial control equipment standards), IEC 61000-6-2 (EMC immunity for industrial environments), and IEC 61000-6-4 (EMC emissions for industrial environments)

Function Features

• High-Precision Signal Conversion: Equipped with a 16-bit ADC, ensuring minimal signal distortion and high accuracy in converting field analog signals to digital data, which is essential for precise process control.
• Multi-Channel Isolation: Each of the 8 input channels is isolated from one another and from the module backplane, effectively suppressing cross-channel interference and common-mode noise, thus improving signal stability.
• Wide Signal Compatibility: Supports common industrial analog signal types (4-20 mA, 0-10 V, ±10 V), enabling direct connection to a variety of field devices such as pressure sensors, temperature transmitters, and flow meters.
• Real-Time Data Transmission: Leverages ABB’s high-speed backplane bus to transmit converted digital data to the central controller with low latency, meeting the real-time control requirements of fast-changing industrial processes.
• Diagnostic Functions: Built-in self-diagnostic capabilities, including channel overload detection, power supply abnormality monitoring, and ADC fault detection. Diagnostic information is transmitted to the control system to facilitate quick troubleshooting and maintenance.
• Robust Environmental Adaptability: Designed to operate in harsh industrial environments with a wide temperature range (-25°C to +60°C) and resistance to vibration, shock, and electromagnetic interference (EMI), ensuring long-term reliable operation.
• Easy Installation and Configuration: DIN rail-mountable design for quick integration into existing ABB control system cabinets; configuration is performed via ABB’s Control Builder software (e.g., Control Builder M for AC 800M), allowing for intuitive channel parameter setting (signal type, range, filtering).

Application Scenarios

• Process Industry:
  • Chemical processing plants: Used to collect analog signals from pressure sensors, level transmitters, and temperature probes in reactor systems, supporting precise control of reaction pressure, liquid level, and temperature.
  • Oil and gas refineries: Integrated into pipeline control systems to monitor flow rates (via flow transmitters) and pipeline pressure, ensuring safe and efficient oil/gas transportation.
  • Power generation (thermal power, hydroelectric power): Applied in boiler control systems to collect signals from steam pressure transmitters, feedwater flow meters, and temperature sensors, assisting in the regulation of boiler operation parameters.
• Manufacturing Industry:
  • Automotive manufacturing: Used in assembly line control systems to monitor analog signals from robotic arm position sensors and conveyor belt speed transducers, ensuring precise coordination of production processes.
  • Food and beverage processing: Integrated into production lines to collect signals from pH sensors (in mixing tanks) and temperature transmitters (in sterilization equipment), meeting food safety and process quality requirements.
• Infrastructure and Utilities:
  • Water and wastewater treatment plants: Used to monitor water level (via level transmitters), turbidity (via turbidity sensors), and chemical dosage (via flow meters for chemicals), supporting automated treatment processes.
  • HVAC systems for large buildings: Collects signals from temperature sensors and humidity transmitters in different zones, enabling the central control system to adjust heating, ventilation, and air conditioning output for energy efficiency.