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Motorola MVME51005E-0163

roduct Overview

The MVME51005E-0163 is a high-performance 6U VME64x single-board computer (SBC) from GE (formerly Motorola Computer Group, later Emerson/Artesyn), built for mission-critical embedded systems requiring deterministic processing, rugged reliability, and long-term availability. It features the Freescale PowerPC 7455 (G4) processor running at 1.0 GHz, with 32KB L1 (I/D) cache, 2MB on-die L2 cache, and an AltiVec 128-bit SIMD unit for accelerated signal processing. The board integrates 512MB ECC DDR SDRAM (expandable to 1GB/2GB), 8MB Flash, and CompactFlash Type I/II storage for reliable data retention and boot capabilities. It includes dual 10/100/1000Base-T Ethernet ports, two RS-232/422 serial ports, USB 2.0, and a 64-bit PMC slot for I/O expansion, alongside a VME64x interface (64-bit/66MHz, 2eSST support) for seamless integration with legacy and modern VME systems.
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Description

Technical Specifications

Parameter Details
Model Number MVME51005E-0163 (MVME5100 Series Industrial Grade)
Manufacturer GE (Legacy: Motorola Computer Group, Emerson, Artesyn)
Product Type 6U VME64x Single-Board Computer (SBC)
Processor Freescale PowerPC 7455 (G4 Architecture), 1.0 GHz; 32KB L1 (I/D) Cache, 2MB On-Die L2 Cache; AltiVec 128-bit SIMD Unit
Memory 512MB ECC DDR SDRAM (Expandable to 1GB/2GB); 8MB Flash; 1MB PROM
Storage CompactFlash Type I/II (Primary Boot Device); IDE Interface for HDD/SSD
Expansion 1 × 64-bit PCI PMC Slot (PCI 2.2); Supports PMCspan for Multi-Module Expansion
Backplane Interface VME64x (64-bit/66MHz, 2eSST Support); VMEbus Rev. C.1; 40MB/s Max Transfer
I/O Interfaces 2 × 10/100/1000Base-T Ethernet (RJ45); 2 × RS-232/422 Serial (DB9, Software-Configurable); 1 × USB 2.0 Host/Device; 1 × Parallel Port
Timing & Monitoring Real-Time Clock (RTC); Watchdog Timer (WDT); Temperature/ Voltage Monitoring
Power Supply +5V DC (12A Max); +12V DC (1A Max); -12V DC (0.5A Max)
Power Consumption 35W Typical; 40W Maximum
Operating Temperature -40°C to +85°C (Industrial Grade); 0°C to 55°C (Commercial Grade)
Storage Temperature -50°C to +100°C
Dimensions 6U VME: 233.35mm × 160mm (9.2″ × 6.3″)
Weight 2.2 kg (4.85 lbs)
OS Support VxWorks 6.x, LynxOS 4.x, QNX 6.x, Linux 2.6+
Certifications VMEbus Rev. C.1, IEEE 1101, UL 508, IEC 60947-4-1, CE, FCC

Function Features

  • PowerPC 7455 G4 Processing: 1.0 GHz clock with AltiVec 128-bit SIMD delivers accelerated signal processing for radar, medical imaging, and industrial control.
  • ECC Memory Protection: 512MB ECC DDR SDRAM detects and corrects single-bit errors, preventing data corruption in harsh environments.
  • Dual Gigabit Ethernet: Two 10/100/1000Base-T ports enable redundant network connectivity and high-speed data transfer (e.g., SCADA/DCS integration).
  • VME64x Backplane: 64-bit/66MHz interface with 2eSST support ensures compatibility with legacy VME systems and modern high-speed backplanes.
  • PMC Expansion: 64-bit PCI PMC slot supports I/O customization (analog I/O, Fibre Channel, video capture) with optional PMCspan for multi-module setups.
  • Dual Serial Ports: RS-232/422 (software-configurable) enable connectivity to legacy sensors, actuators, and industrial controllers.
  • USB 2.0 Support: Host/device mode for peripheral connectivity and field upgrades without system shutdown.
  • Wide Temperature Operation: -40°C to +85°C range ensures reliable performance in industrial, military, and aerospace environments.
  • PowerPlus II Architecture: 582MB/s memory read and 640MB/s burst write bandwidth deliver full PCI throughput (264MB/s) without memory bottlenecks.
  • Long-Term Availability: GE’s legacy support and VME ecosystem compatibility guarantee 10+ year product lifecycles for embedded systems.
  • Watchdog & RTC: On-board watchdog timer triggers system reset on faults; real-time clock maintains accurate time for event logging and scheduling.

Application Scenarios

  • Industrial Automation: Core controller for PLCs, DCS, and robotics; processes 100+ sensor inputs in real time (e.g., automotive assembly lines, oil & gas refineries) with deterministic latency.
  • Military & Aerospace: Embedded computing for avionics, radar systems, and unmanned vehicles; meets MIL-STD-810G for shock, vibration, and temperature extremes.
  • Telecommunications: Base station controllers and network routers; handles Gigabit Ethernet traffic and protocol conversion (SS7, ATM) with low latency.
  • Medical Equipment: Image processing for CT/MRI scanners and patient monitoring systems; ECC memory ensures data integrity for diagnostic accuracy.
  • Energy & Utilities: Substation automation and grid control; processes IEC 61850 GOOSE/MMS messages and integrates with SCADA systems via Modbus TCP.
  • Transportation: Train control systems (TCMS) and traffic management; VME64x backplane supports redundant communication for safety-critical operations.
  • Aerospace: Satellite on-board computers and launch vehicle telemetry; low-power PowerPC 7455 optimizes battery life for space missions.
  • Legacy System Retrofit: Direct replacement for aging VME SBCs; preserves existing backplane infrastructure while upgrading processing power and I/O capabilities.

Compatibility and Integration

  • VME Ecosystem: Compliant with VMEbus Rev. C.1 and IEEE 1101; works with 6U VME racks and backplanes from GE, Motorola, and third-party vendors.
  • PMC Modules: Supports GE Multilin PMC-2000 (Ethernet), PMC-485 (RS485), and PMC-AIO (analog I/O) for custom I/O expansion.
  • RTOS Compatibility: Pre-certified for VxWorks 6.x, LynxOS 4.x, and QNX 6.x; includes BSPs for fast system integration.
  • Debug Tools: On-board firmware with serial debug port allows low-level diagnostics and system bring-up; compatible with Lauterbach and Abatron JTAG debuggers.
  • Power Redundancy: Dual +5V/+12V inputs with automatic failover; supports 100–240V AC/DC power supplies for industrial environments.
  • Standards Compliance: VME64x (64-bit/66MHz, 2eSST), IEEE 1101 (mechanical), and UL 508 (industrial safety) ensure global compatibility.
  • Documentation: Detailed MVME51005E Installation & Use Manual (GEK-xxxxxx) provides wiring diagrams, BSP configuration steps, and troubleshooting procedures.
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