ICS Triplex T8231C Trusted Power Pack

Technical Specifications

  1. Electrical Specifications
    • Input Voltage: Universal AC 85–264 VAC (47–63 Hz); also supports DC 110/240 VDC (optional)
    • Input Frequency: 47–63 Hz (active PFC, power factor ≥ 0.95 at full load)
    • Output Voltage: 24 VDC regulated (±0.5% tolerance); adjustable 28 VDC for field devices (optional)
    • Output Power: 750 W continuous (100% duty cycle); peak power 900 W for 10 seconds
    • Output Ripple: ≤ 50 mVpp (at full load)
    • Isolation: 1500 VDC between input and output; 500 VDC between output channels
    • Efficiency: ≥ 88% (at 50%–100% load)
    • Protection Features: Overvoltage (27 VDC threshold), overcurrent (31 A trip), overtemperature (85°C shutdown), short‑circuit (current‑limited, auto‑recover), reverse polarity (input side)
  2. Mechanical Specifications
    • Form Factor: 19‑inch rack‑mount power shelf; 1U (43 mm) height
    • Dimensions (H×W×D): 43 mm × 483 mm × 340 mm (1.71 in × 19 in × 13.36 in)
    • Weight: 2.7 kg (5.95 lbs)
    • Mounting: 19‑inch EIA‑310 rack (flange‑mount brackets included)
    • Indicators: Front‑panel LEDs for AC input OK, DC output OK, module fault, overtemperature, and redundancy status
    • Connectors: IEC 60320 C14 AC input; terminal block for 24 VDC output (screw‑locked, 6‑pole)
    • Hot‑Swap: Yes (supports 1+1 redundant hot‑swap with automatic load sharing)
Category:
Description
  1. Environmental Specifications
    • Operating Temperature: -40°C to +70°C
    • Storage Temperature: -40°C to +85°C
    • Relative Humidity: 5%–95% (non‑condensing)
    • Shock Resistance: 30 g, 11 ms duration (per IEC 60068‑2‑27)
    • Vibration Resistance: 5 g, 10–150 Hz (per IEC 60068‑2‑6)
    • EMI/EMC Compliance: EN 61000‑6‑2 (immunity), EN 61000‑6‑4 (emissions); CE marked
    • Conformal Coating: Optional (for salt spray, humidity, or dust protection)
  2. Safety & Compliance
    • Safety Certification: IEC 61508 SIL 3 (TÜV certified); UL 61010‑1, CSA C22.2 No. 61010‑1
    • Redundancy Support: 1+1 or N+1 redundant configurations (automatic load sharing, no external controller required)
    • Isolation Rating: 1500 VDC input‑to‑output; 500 VDC output‑to‑chassis
    • Power Factor Correction: Active PFC (PF ≥ 0.95 at full load)
    • MTBF: 200,000 hours (per Telcordia SR‑332, 25°C)

Functional Features

  1. Universal AC Input: Supports 85–264 VAC (47–63 Hz) for global deployment, eliminating regional power supply constraints.
  2. High‑Power Output: 750 W continuous 24 VDC delivery with ±0.5% regulation, powering T8100 chassis and all connected safety I/O modules.
  3. 1+1 Redundancy: Enables redundant power pairing with automatic load sharing and failover, eliminating single points of failure in SIS.
  4. Hot‑Swap Capability: Allows module replacement without system shutdown, supporting zero‑downtime maintenance and upgrades.
  5. Comprehensive Protection: Overvoltage, overcurrent, overtemperature, and short‑circuit protection prevent damage to safety controllers and I/O.
  6. SIL 3 Alignment: 1500 VDC input‑output isolation and compliance with IEC 61508 SIL 3 preserve safety integrity for TMR systems.
  7. Front‑Panel Diagnostics: LED indicators for input power, output voltage, module fault, and redundancy status enable quick visual troubleshooting.
  8. Active PFC: Power factor correction (PF ≥ 0.95) reduces harmonic distortion and improves energy efficiency.
  9. Rack‑Mount Design: 1U 19‑inch form factor fits standard industrial enclosures, simplifying system integration.
  10. Optional Conformal Coating: Protects internal components from moisture, dust, and chemical contaminants in harsh environments.

Application Scenarios

  1. Safety Instrumented Systems (SIS): Deployed in oil & gas and chemical plants to power T8100 SIS controllers, supporting ESD, F&G, and BMS with redundant 24 VDC power and SIL 3 compliance.
  2. Refineries & Petrochemical Facilities: Supplies stable power to T8100 expander chassis in DCS‑integrated SIS, ensuring continuous operation of emergency shutdown systems during AC power fluctuations.
  3. Nuclear Power Auxiliary Systems: Used in nuclear plant safety systems, delivering isolated 24 VDC to T8100 controllers with redundancy to meet regulatory requirements for fault tolerance.
  4. Marine & Offshore Platforms: Powers T8100 SIS on offshore rigs, withstanding extreme temperatures and vibration while providing redundant power for vessel control and safety systems.
  5. Pharmaceutical Manufacturing: Supports T8100 batch control SIS, maintaining precise 24 VDC regulation for critical process monitoring and compliance logging.
  6. Mining & Heavy Industry: Supplies power to remote T8100 systems in underground mines, with hot‑swap capability enabling maintenance without disrupting ventilation or conveyor safety controls.

Additional Information

  • Origin: United States
  • Warranty: 12‑month warranty for new original units; extended warranties via Rockwell Automation service contracts
  • Compatibility: Exclusively designed for T8100 controller/expander chassis (not compatible with T8300 or non‑Trusted systems)
  • Installation: 19‑inch rack mounting; redundant configuration requires two T8231C modules and a shared output bus
  • Maintenance: Hot‑swappable; no firmware required—status monitored via front‑panel LEDs
  • Optional Features: Conformal coating (for harsh environments), external monitoring port (Modbus RTU/TCP)
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