ICS Triplex T8111C Trusted Triple – Modular Redundant (TMR) Processor Module

Technical Specifications

  1. Electrical Specifications
    • Operating Voltage: 20–32 VDC (rated 24 VDC)
    • Power Consumption: 30 VA (max)
    • Memory Capacity: 32 MB RAM, 128 MB flash memory for program and data storage
    • Processor Architecture: Hardware – Implemented Fault – Tolerant (HIFT) with triple redundant processing cores
    • Communication Interfaces: Front – panel RS232 serial port, Ethernet (TCP/IP), Modbus TCP/IP; supports redundant communication links
    • Time Synchronization: IRIG – B002 and B122 time code input for precise event correlation
    • Isolation: Reinforced electrical isolation between field circuits, backplane, and module core
  2. Mechanical Specifications
    • Chassis Compatibility: Exclusively designed for T8100 Trusted TMR controller chassis
    • Form Factor: Standard T8000 – series module size, 19″ rack – mount compatible
    • Weight: Approximately 1.9 kg (varies slightly by revision)
    • Mounting: Hot – swappable via push – button “education” function; no system shutdown required for replacement
    • Indicators: Front – panel LEDs for power status, module health, fault alerts, voting status, and communication link integrity
Category:
Description
  1. Environmental Specifications
    • Operating Temperature: – 40°C to +70°C
    • Storage Temperature: – 40°C to +85°C
    • Relative Humidity: 5%–95% (non – condensing)
    • Shock Resistance: 30 g, 11 ms duration (per IEC 60068 – 2 – 27)
    • Vibration Resistance: 5 g, 10–150 Hz (per IEC 60068 – 2 – 6)
  2. Software & Compliance
    • Programming Languages: IEC 61131 – 3 compliant (LD, FBD, ST, IL, SFC)
    • Safety Certification: IEC 61508 SIL 3; TÜV certified for safety – critical applications
    • Fault Logging: Time – stamped fault historian with 1000 – event buffer for post – incident analysis
    • System Compatibility: Works with ICS Triplex System Software V4.0 and above

Functional Features

  1. TMR Architecture with Hardware Voting: 3 – 2 – 0 voting logic ensures system operation continues even if one processing core fails; hardware voting eliminates software – related failure points.
  2. Hot – Swap Capability: Push – button module replacement while the system runs; no program reload or system restart needed, minimizing downtime.
  3. Integrated Fault Management: Real – time fault detection, isolation, and logging with time – stamped records; supports compliance reporting and rapid troubleshooting.
  4. Precise Time Synchronization: IRIG – B input enables accurate event sequencing and correlation across distributed systems.
  5. Front – Panel Diagnostics: RS232 port allows direct access for configuration, monitoring, and diagnostics without additional tools.
  6. SIL 3 Compliance: Meets IEC 61508 SIL 3 requirements, suitable for the most demanding safety applications.
  7. Seamless System Integration: Works with T8100 chassis and T8000 – series I/O modules for scalable SIS and process control systems.

Application Scenarios

  1. Safety Instrumented Systems (SIS): Deployed in oil & gas, chemical, and petrochemical plants for emergency shutdown (ESD), fire & gas (F&G), and burner management systems (BMS) requiring SIL 3 certification.
  2. Critical Process Control: Used in nuclear power auxiliary systems, semiconductor manufacturing, and pharmaceutical production lines where uninterrupted operation and data integrity are non – negotiable.
  3. Distributed Control Systems (DCS): Serves as a redundant processor node in large – scale DCS for refineries, power generation, and water/wastewater treatment facilities.
  4. Marine & Offshore Applications: Operates reliably in offshore platforms and marine vessels, withstanding corrosive environments, high vibration, and wide temperature fluctuations.
  5. Mining & Heavy Industry: Controls conveyor systems, ventilation, and safety interlocks in mining operations where equipment access is limited and downtime incurs massive costs.

Additional Information

  • Origin: United States
  • Warranty: 12 – month warranty for new original units; extended warranties available via Rockwell Automation service contracts
  • Compatibility: Fully compatible with T8100 chassis and T8000 – series I/O, communication, and bridge modules
  • Programming Support: IEC 61131 – 3 programming software (Trusted Control Builder) for configuration and logic development
  • Compliance: CE, UL, RoHS certified; meets global safety and industrial standards for SIS and critical control systems
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