ICS Triplex T8100 Trusted TMR Controller Chassis

Technical Specifications

  1. Electrical Specifications
    • Operating Voltage: 20–32 VDC (rated 24 VDC)
    • External Fusing: 20 A external fuse for power input protection
    • Backplane Power: Redundant power distribution to all module slots; 80 W maximum total power dissipation
    • Backplane Architecture: Triple redundant Inter – Module Bus (IMB) for TMR communication and voting
    • Isolation: Reinforced isolation between field circuits, backplane, and chassis ground
    • SOE (Sequence of Events) Buffer: 1000 local events, with a 4000 – event CI (Communication Interface) buffer for post – incident analysis
  2. Mechanical Specifications
    • Form Factor: 19″ standard rack – mount chassis, compatible with EIA – 310 – D rack standards
    • Module Slots: Supports up to 16 T8000 – series I/O, processor, and communication modules
    • Connectors: 10×DIN 41642 male connectors for field and backplane connections
    • Indicators: Front – panel LEDs for global power status, backplane health, and module fault alerts; optional front – door window for LED visibility
    • Protection Rating: IP20 (front panel); protects against dust and finger contact
    • Weight: Approximately 10 kg (varies by configuration)
Category:
Description
  1. Environmental Specifications
    • Operating Temperature: – 40°C to +70°C
    • Storage Temperature: – 40°C to +85°C
    • Relative Humidity: 5%–95% (non – condensing)
    • Shock Resistance: 30 g, 11 ms duration (per IEC 60068 – 2 – 27)
    • Vibration Resistance: 5 g, 10–150 Hz (per IEC 60068 – 2 – 6)
    • EMC Compliance: Compliant with EN 61000 – 6 – 2 (industrial immunity) and EN 61000 – 6 – 4 (industrial emissions) when paired with Bridge Module 8162
  2. Safety & Compliance
    • Safety Certification: IEC 61508 SIL 3, ANSI/ISA – 84.00.01 Part 1–3 (SIS)
    • Regulatory Compliance: CE, UL, RoHS compliant
    • Fault Tolerance: Single – module fault does not affect system operation; automatic fault isolation and reporting

Functional Features

  1. TMR Backplane Architecture: Three independent redundant channels with 2 – out – of – 3 voting ensure data integrity and system uptime even during module failures.
  2. Hot – Swap Capability: All T8000 – series modules can be replaced without powering down the chassis or reloading programs, minimizing downtime.
  3. Redundant Power Distribution: Dual power inputs with load – sharing and automatic failover prevent power – related outages.
  4. Integrated Fault Management: Real – time monitoring of backplane health, module status, and communication links, with time – stamped fault logging for compliance and troubleshooting.
  5. EMC – Optimized Design: Works with Bridge Module 8162 to meet strict EMC standards, reducing electromagnetic interference in heavy – industrial environments.
  6. Scalable I/O Capacity: Supports up to 16 T8000 – series modules, including digital I/O, analog I/O, communication, and processor modules, enabling system expansion as needed.
  7. Rugged Physical Protection: IP20 – rated chassis with reinforced metal construction resists dust, vibration, and temperature extremes common in industrial sites.

Application Scenarios

  1. Safety Instrumented Systems (SIS): Deployed in oil & gas, chemical, and petrochemical plants for emergency shutdown (ESD), fire & gas (F&G), and burner management systems (BMS) requiring SIL 3 certification.
  2. Critical Process Control: Used in nuclear power auxiliary systems, semiconductor fabs, and pharmaceutical production lines where uninterrupted operation and data integrity are essential.
  3. Distributed Control Systems (DCS): Acts as a redundant controller node in large – scale DCS for refineries, power generation, and water/wastewater treatment facilities.
  4. Marine & Offshore Applications: Suitable for offshore platforms and marine vessels, withstanding corrosive environments, high vibration, and wide temperature swings.
  5. Mining & Heavy Industry: Supports control of conveyor systems, ventilation, and safety interlocks in mining operations where equipment access is limited and downtime is costly.

Additional Information

  • Origin: United States
  • Warranty: 12 – month warranty for new original units; extended warranties available via Rockwell Automation service contracts
  • Compatibility: Works with T8000 – series modules (T8122C processor, T8314 digital I/O, T8402 analog I/O, T8162 bridge)
  • Installation: Must be installed in a rack with doors and side panels; requires proper grounding per CS300 guidelines
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