GE IS215UCVEM09B Mark VI LCI VME Controller Card

Product Overview

The IS215UCVEM09B is a single-slot, 6U VME controller card specifically designed for GE Speedtronic Mark VI turbine control systems, with a focus on LCI (Load Commutated Inverter) applications and LM (Land – Marine) aero – derivative turbine control. It serves as the core processing unit for executing high – speed control algorithms, processing I/O data, and managing real – time communication within the Mark VI architecture. The card integrates a high – performance embedded processor, runs on the QNX real – time operating system, and features VME64 bus compatibility, dual Ethernet ports, and redundant power inputs. It has conformal coating to protect against harsh industrial elements like moisture, dust, and vibration, and is hot – swappable, allowing for replacement without shutting down the system, thus minimizing maintenance – related downtime. As a key part of the Mark VI UCVE family, it delivers deterministic processing for turbine speed regulation, load management, and LCI – specific control functions, and seamlessly integrates with Mark VI I/O modules, safety controllers, and communication boards via the VMEbus.
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Description

Technical Specifications

Parameter Details
Model Number IS215UCVEM09B
Manufacturer General Electric (GE Energy)
Module Type LCI VME Controller Card (UCVE, Universal Controller Module)
Series Compatibility Speedtronic Mark VI Turbine Control Systems, LM Aero – derivative Turbines
Form Factor Single – slot, 6U VME card
Processor High – performance embedded processor (optimized for LCI control)
Operating System QNX Real – Time Operating System
Memory 128 MB RAM, 128 MB Flash Memory
Bus Architecture VME64 (VMEbus)
Ethernet Interfaces 2 x 10BaseT/100BaseTX (RJ – 45)
Power Supply 24 VDC (redundant inputs, 18 – 32 VDC range)
Power Consumption 35 W (typical)
Operating Temperature – 30°C to + 65°C
Storage Temperature – 40°C to + 85°C
Dimensions (H×W×D) 15.9 cm × 17.8 cm × 3.0 cm
Weight 0.91 kg (2 lbs)
I/O Isolation 2500 VAC input – to – output isolation
PCB Coating Conformal coating (moisture/dust/chemical protection)
Mounting VME rack – mountable (Mark VI chassis compatible)
Redundancy Redundant 24 VDC power inputs, VCMI clock synchronization (±100 microseconds)
Processing Capacity Up to 100,000 rungs/blocks per second
Certifications CE, UL 508, IEC 61010, IEC 61800 – 5 – 1
Functional Revision 09B

Function Features

  • LCI – Optimized Control Processing: Executes Mark VI LCI control algorithms for load commutated inverter operation, turbine speed regulation, and LM aero – derivative turbine load management with deterministic performance.
  • High – Speed I/O Processing: Interfaces with Mark VI I/O modules to collect and process sensor data (temperature, pressure, vibration) and send command outputs to actuators and LCI subsystems.
  • Dual Ethernet Communication: Supports real – time data exchange with operator stations, DCS, and remote monitoring systems, enabling centralized control and monitoring.
  • Redundant Power Inputs: Dual 24 VDC power sources guarantee continuous operation even if one power supply fails.
  • VME64 Bus Integration: Facilitates communication with Mark VI I/O, safety controllers, and communication boards for modular system expansion and flexible configuration.
  • Conformal Coating: Shields against moisture, dust, and chemical contaminants commonly found in turbine enclosures and power plant environments.
  • Deterministic Clock Synchronization: Synchronizes with the VCMI communication board clock within ±100 microseconds via an external clock interrupt for precise control timing.
  • Hot – Swappable Design: Edge connectors allow for module replacement without system shutdown, minimizing downtime during maintenance.
  • Diagnostic Monitoring: Features status indicators for power, communication, and fault conditions, and is compatible with GE ToolboxST software for remote diagnostics, firmware updates, and control logic verification.

Application Scenarios

  • LM Aero – derivative Turbine Control: Acts as the primary controller for Mark VI – based LM aero – derivative turbines, managing speed, combustion, and LCI – specific functions for marine and land – based power generation.
  • LCI (Load Commutated Inverter) Systems: Controls LCI operation in turbine – generator sets, ensuring smooth power conversion and grid synchronization.
  • Steam/Gas Turbine Retrofits: Serves as a direct replacement for legacy controller modules in Mark VI system upgrades, enhancing processing power and LCI control capabilities.
  • Combined Cycle Power Plants: Integrates with gas and steam turbine subsystems to optimize combined cycle operation, load distribution, and grid stability.
  • Industrial Power Generation: Operates reliably in harsh environments with protection against vibration, temperature fluctuations, and electromagnetic interference, suitable for refineries, petrochemical plants, and independent power producers.
  • Marine Turbine Control: Tailored for marine – specific LM turbine applications, managing propulsion and power generation systems with robust communication and control features.

Compatibility and Integration

  • Mark VI Ecosystem: Fully compatible with Mark VI I/O modules (such as IS210AEAAH2B, IS210AEDBH4AGD), safety controllers (like IS215UCCCS05A), and VCMI communication boards for seamless system integration.
  • Software Support: Configurable and monitorable using GE ToolboxST software, which offers tools for control logic programming, LCI parameter tuning, data logging, and diagnostic analysis.
  • VCMI Clock Synchronization: Integrates with the VCMI communication board to maintain precise system timing across distributed Mark VI components.
  • Sensor/Actuator Compatibility: Interfaces with temperature transmitters, pressure sensors, vibration transducers, and LCI – specific actuators for comprehensive turbine monitoring and control.
  • Documentation: Detailed guidelines can be found in the GE Speedtronic Mark VI System Manual (GEH – 6421H) and UCVE Controller Application Guide.
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