GE IC694MDL753

Product Overview

The IC694MDL753 is a 32‑channel positive logic (sourcing) digital output module from GE Fanuc (Emerson Automation) for PACSystems RX3i PLCs, delivering 32 discrete outputs organized into 4 isolated groups of 8 channels, each with its own common terminal. It operates at 12–24 VDC (10.2–28.8 VDC range), sources 0.5A per point (4A max per group, 3A per common pin), and features 250VAC continuous field‑to‑backplane isolation (1500VAC surge for 1 minute) and 50VAC group‑to‑group isolation (500VAC surge). The module uses opto‑couplers for isolation, has LED diagnostics (Module OK, Power, Group/Channel Faults), and forces all outputs OFF during CPU/backplane power loss (external power active). It fits any RX3i I/O slot, requiring +5VDC backplane power (260mA max) and user‑supplied 12–24 VDC external power, converting digital commands into switching signals for industrial loads.
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Description

Technical Specifications

Parameter Details
Manufacturer GE Fanuc (Emerson Automation)
Model Number IC694MDL753
Platform Compatibility PACSystems RX3i PLC Systems
Module Type 32‑point positive logic (sourcing) digital output
Output Channels 32 discrete outputs (4 isolated groups of 8)
Output Voltage 12–24 VDC (10.2–28.8 VDC operating range)
Output Current 0.5A per point; 4A max per group; 3A max per group common pin
Isolation Field‑to‑backplane: 250VAC continuous, 1500VAC for 1 minute; Group‑to‑group: 50VAC continuous, 500VAC for 1 minute
On‑State Voltage Drop 0.3 VDC (max)
Off‑State Leakage Current ≤10 µA
Power Consumption Backplane: 260mA max at +5VDC; External (user supply): 16.5mA per group (24VDC, all 8 ON); 9.6mA per group (12VDC, all 8 ON)
Indicators Module OK (green), Power (green), Group/Channel Faults (red)
Operating Temperature 0°C to 60°C (32°F to 140°F)
Storage Temperature -40°C to 85°C (-40°F to 185°F)
Humidity 5%–95% non‑condensing
Dimensions 127 mm × 76.2 mm × 152.4 mm (5.0 in × 3.0 in × 6.0 in)
Weight 0.5 kg (1 lbs 1 oz)
Mounting DIN rail via RX3i baseplate (any I/O slot)
Protection Class IP20
Agency Approvals UL, CE, ATEX Zone 2, IECEx, ABS, BV, DNV, GL, KRS, LR

Functional Features

  • High‑Density Isolated Groups: 32 outputs in 4 isolated groups of 8 to minimize cross‑talk and enable mixed 12/24 VDC loads.
  • Positive Logic (Sourcing): Switches positive side of load power for direct compatibility with industrial sourcing sensors/actuators.
  • Strong Current Ratings: 0.5A per point and 4A per group to drive motors, solenoids, and contactors.
  • Opto‑Coupled Isolation: 250VAC continuous isolation blocks noise/transients for reliable switching.
  • LED Diagnostics: Module OK, Power, and Group/Channel Fault indicators for quick troubleshooting.
  • Power Loss Protection: Forces all outputs OFF during CPU/backplane power loss (external power active).
  • Dual Common Pins: 3A per pin (6A total per group) for high‑current applications with dual‑pin connection.
  • Last State Retention: Maintains outputs (last value or zero) during backplane power loss (external power active).
  • Single‑Slot Design: Fits any RX3i I/O slot without backplane restrictions.
  • Low Backplane Power: 260mA max at +5VDC minimizes system power load.

Functional Features

  • Isolated Group Architecture: 4 groups of 8 outputs with independent commons for mixed‑voltage (12/24 VDC) loads and noise immunity.
  • Sourcing Outputs: Positive logic (sourcing) switches the positive side of the load circuit, matching industrial actuator wiring conventions.
  • High Current Handling: 0.5A per point and 4A per group to drive solenoids, relays, small motors, and indicator lights.
  • Opto‑Coupler Isolation: 250VAC continuous field‑to‑backplane isolation (1500VAC surge) blocks electrical noise/transients.
  • LED Status Indicators: Module OK, Power, and per‑group/channel Fault LEDs for at‑a‑glance diagnostics.
  • Power Fault Safety: Forces all outputs OFF during CPU/backplane power loss (external power active) to prevent unsafe states.
  • Dual Common Pins: 3A per pin (6A total per group) supports high‑current loads with dual‑pin connection.
  • Wide Voltage Range: 10.2–28.8 VDC operating range tolerates industrial supply fluctuations.
  • Backplane Efficiency: 260mA max at +5VDC reduces system power budget impact.
  • Hot Swap Capable: Replace without system shutdown (RX3i baseplate‑dependent).

Application Scenarios

  • Process Automation: Controls solenoid valves, motor starters, and alarm horns in chemical, oil/gas, and water treatment plants with isolated groups for zone separation.
  • Manufacturing Lines: Drives conveyor motors, pneumatic actuators, and limit switches in automotive, packaging, and semiconductor fabrication with sourcing logic.
  • HVAC & Building Automation: Operates dampers, fans, and lighting contactors with 24 VDC wiring and noise‑immune isolated groups.
  • Material Handling: Controls lift motors, door locks, and position sensors in warehouses and distribution centers with 12/24 VDC mixed loads.
  • Marine & Offshore: Complies with ABS/BV/DNV approvals for shipboard control of pumps, valves, and navigation lights in Zone 2 hazardous areas.
  • Retrofit Projects: Upgrades legacy RX3i systems for high‑channel‑count digital control with minimal wiring changes.
  • Test & Measurement: Switches 32 channels of 12/24 VDC loads for component testing, power cycling, and durability analysis.

Ordering & Compatibility

Standard model: IC694MDL753. Compatible with all RX3i baseplates, CPUs, and I/O modules; fits any I/O slot. Requires +5VDC backplane power (260mA max) and user‑supplied 12–24 VDC external power. Use shielded twisted‑pair cables for noisy environments; unshielded for low‑noise applications. Pair with terminal blocks (TB1) for field connections; no internal battery required.
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