Bently Nevada 350005

Technical Specifications

  • Physical Parameters:
    • Rack Sizes:
      • Full-Size Rack: 19-inch EIA standard with 14 module slots (483 mm × 597 mm × 260 mm) .
      • Mini-Rack: 12-inch compact design with 7 module slots (305 mm × 305 mm × 260 mm) .
    • Weight:
      • Full-size: 3.5 kg (7.7 lb); Mini-rack: 2.1 kg (4.6 lb) .
Category:
Description
    • Weight:
      • Full-size: 3.5 kg (7.7 lb); Mini-rack: 2.1 kg (4.6 lb) .
    • Mounting Options:
      • Panel Mount: Secures to rectangular cutouts in control panels with clamps.
      • Rack Mount: Installs on 19-inch EIA rails.
      • Bulkhead Mount: Mounts flush against walls/panels with front-accessible wiring (mini-rack not supported) .
    • Environmental Ratings:
      • Operating Temperature: -40°C to +85°C (-40°F to +185°F) .
      • Humidity: 5–95% non-condensing .
      • Protection: IP20 (dust protection) for indoor use .
  • Power Supply:
    • Input: 85–264 VAC or 20–30 VDC via dedicated power supply modules (e.g., 3500/15) .
    • Output: 24 VDC distributed to all modules through the rack’s backplane.
    • Power Consumption: <10 W per module slot .
  • Electrical Interfaces:
    • Backplane Communication: Proprietary high-speed bus for real-time data exchange between modules.
    • External Connectivity:
      • Optional communication gateway modules (e.g., 3500/92) support Modbus RTU, Ethernet/IP, and Profibus DP .
      • RS-485 and Ethernet ports for integration with SCADA/DCS systems .

Functional Features

  1. Modular Architecture:
    • Slot Configuration:
      • Leftmost slots reserved for power supplies and rack interface modules (RIM).
      • Remaining slots accommodate a mix of monitoring modules (e.g., vibration, displacement, speed) and I/O modules .
    • Hot-Swap Capability: Modules can be replaced without powering down the system.
  2. Centralized Data Management:
    • Real-Time Processing:
      • Aggregates data from up to 14 monitoring modules (e.g., 3500/42M for vibration, 3500/53 for speed) .
      • Supports waveform capture and trend analysis for predictive maintenance.
    • Alarm Handling:
      • Two-stage alarms (Alert/Danger) with configurable setpoints and relay outputs.
      • Fault logging with timestamped events (up to 200 records) .
  3. System Integration:
    • Protocol Flexibility:
      • Integrates with PLCs and HMIs via industry-standard protocols.
      • Optional IEC 61131-3 PLC functionality for custom control logic .
    • Redundancy:
      • Dual power supplies and communication paths ensure fault tolerance.
  4. User Interface:
    • Local HMI: Optional front-panel display for real-time status monitoring.
    • Remote Access: Web-based interface accessible via Ethernet for configuration and diagnostics .

Application Scenarios

The 3500/05 rack is the core of Bently Nevada’s 3500 System, widely used in mission-critical rotating machinery across industries:

 

  1. Power Generation:
    • Steam/gas turbines, generators, and pumps in thermal/nuclear plants.
    • Example: Monitoring turbine shaft vibration and bearing temperature to prevent catastrophic failures .
  2. Oil & Gas:
    • Compressors, centrifuges, and pipeline pumps in refineries and offshore platforms.
    • Example: Detecting impeller imbalance in a centrifugal compressor via 3500/42M modules .
  3. Manufacturing:
    • Motors, gearboxes, and conveyor systems in automotive/chemical plants.
    • Example: Monitoring gear mesh frequency in a paper mill’s drive train for early wear detection .
  4. Marine:
    • Shipboard engines, propeller shafts, and HVAC systems.
    • Example: Ensuring safe operation of a vessel’s main propulsion turbine through real-time speed and vibration analysis .

Functional Architecture

  • Hardware:
    • Backplane: High-speed data bus supporting 10 Mbps communication between modules.
    • Power Management: Redundant power supplies with surge protection .
  • Software:
    • 3500/92 Gateway: Converts proprietary data to industry-standard protocols.
    • Bently Navigator Software: Configures modules, analyzes data, and generates reports.

Safety & Compliance

  • Certifications: CE, UL, and IEC 61000-6-2/6-4 for EMC immunity .
  • Cybersecurity:
    • Role-based access control (RBAC) and encrypted firmware updates.
    • Compliance with NERC CIP standards for critical infrastructure protection .

Typical Configuration Example

  • System Setup:
    • A 3500/05 full-size rack with:
      • Two 3500/15 power supplies (N+1 redundancy).
      • Four 3500/42M vibration monitoring modules (8 channels total).
      • One 3500/53 speed/over-speed module.
      • One 3500/92 Ethernet gateway.
  • Functions Enabled:
    • Real-time vibration analysis (RMS/peak velocity) of a gas turbine’s bearings.
    • Speed monitoring with 2-out-of-3 voting for over-speed protection.
    • Data transmission to a DCS via Modbus TCP for process integration.
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