Bently Nevada 3500/72 140482-01 Reciprocating Rod Position Monitoring Module

Technical Specifications

  • Manufacturer: Bently Nevada
  • Product Type: Reciprocating rod position monitoring module
  • Part Number: 140482-01
  • Origin: United States
  • Operating Voltage: 24V DC
  • Typical Power Consumption: 7.7 watts
  • Operating Temperature Range: -30°C to +65°C
  • Storage Temperature Range: -40°C to +85°C
  • Operating Humidity Range: 0% to 95% relative humidity, non-condensing
  • Input Compatibility: Proximity transducers, RPTs, DC/LVDTs, AC/LVDTs, rotary potentiometers
  • Measurement Accuracy: ±0.1% of full scale
  • Measurement Resolution: 0.0001 inches (0.00025 mm)
  • Frequency Range: 1Hz to 600Hz for peak-peak filter
  • Mounting Type: Rack-mountable
  • Weight: 0.91 kilograms
  • Dimensions: 241.3 mm × 24.4 mm × 241.8 mm
  • Certifications: CE, UL, CSA
Category:
Description

Function Features

  • Comprehensive Parameter Monitoring: The module specializes in accurately measuring multiple key parameters such as rod position, rod drop, and hyper-compressor displacement, covering all core position monitoring needs of reciprocating machinery’s rod components.
  • Flexible Channel Configuration: It is equipped with multi-channel input functions that can be adapted to different types of transducers. This flexibility allows it to match various reciprocating machinery models and monitoring requirements in different scenarios.
  • Programmable Alarm Function: Users can set personalized alarm thresholds based on actual operating conditions of the equipment. Once the monitored parameters exceed the thresholds, the module promptly triggers alarms to notify operators of potential equipment faults.
  • Seamless System Integration: It connects smoothly with the 3500 series rack system and uses the internal system bus for communication. It can also integrate with distributed control systems and SCADA networks, enabling seamless data sharing and unified management.
  • Stable and Durable Operation: The rugged structural design and strict environmental adaptation capabilities allow the module to maintain stable performance in harsh industrial environments with dust, humidity, and extreme temperatures, ensuring long-term continuous operation without frequent maintenance.
  • Convenient Calibration and Adjustment: It is equipped with user-friendly calibration functions. Operators can fine-tune the module according to specific process requirements to ensure measurement accuracy remains high even in changing operating conditions.

Application Scenarios

  • Oil and Gas Industry: It is installed on reciprocating compressors in offshore drilling platforms, onshore oilfield gathering stations, and long-distance oil and gas pipelines. It monitors the rod position of compressors in real time to avoid equipment damage and oil and gas leakage caused by abnormal rod movement, ensuring the continuity of oil and gas extraction and transportation.
  • Petrochemical Industry: It is applied to reciprocating machinery in chemical plants and refineries. These devices are critical for the compression and transportation of chemical media. The module prevents leakage of flammable, explosive, and corrosive media due to rod failures, protecting production safety and the surrounding environment.
  • Power Generation Industry: It is used for reciprocating auxiliary equipment such as air compressors and feed pumps in thermal power plants and gas-fired power plants. By monitoring rod position parameters, it ensures the stable operation of auxiliary equipment and avoids large-scale power outages caused by auxiliary equipment failures.
  • Specialized Hyper-compressor Fields: It is used for displacement monitoring of hyper-compressors in high-pressure chemical synthesis and special gas compression processes. It accurately captures displacement changes of hyper-compressors under ultra-high pressure conditions to ensure stable and safe operation of the equipment.
  • General Manufacturing Industry: It is deployed on reciprocating pumps, small compressors, and other equipment in steel, papermaking, and textile factories. It provides continuous rod position monitoring data. Maintenance personnel can formulate targeted maintenance plans based on the data, reducing production downtime caused by equipment failures and extending equipment service life.
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