Bently Nevada 3500/42M 135489-02 I/O Module with Internal Barriers and Internal Terminations

Technical Specifications

  • Manufacturer: Bently Nevada
  • Product Type: 4-channel proximitor and seismic monitoring I/O module
  • Channel Configuration: 2 proximity/acceleration channels and 2 velocity channels
  • Power Consumption: Typical 7.7 watts
  • Supply Voltage: 23.9 VDC, 45.5 mA per channel
  • Input Parameters: Accepts signals from proximity, velocity and acceleration transducers; input impedance reaches 10 kΩ for proximitor and acceleration signals
  • Measurement Sensitivity: Acceleration sensitivity is 10 mV/(m/s²); velocity sensitivity is 20 mV/(mm/s) pk or 5.8 mV/(mm/s) pk
  • Output Parameters: Buffered transducer outputs with 550 Ω impedance and short-circuit protection; 4–20 mA recorder output with ±0.25% accuracy at room temperature and 100 ms update rate
  • Frequency Response: Radial vibration ranges 4 Hz–4 kHz for direct measurement and 0.09 Hz for gap measurement; thrust/differential expansion ranges 1.2 Hz for direct measurement and 0.41 Hz for gap measurement; acceleration ranges 10–30 kHz for unfiltered signals and 10–20 kHz for integrated signals
  • Measurement Accuracy: Typical ±0.33% accuracy for most parameters, with a maximum of ±1%
Category:
Description
  • Dimensions: 16 cm × 16 cm × 12 cm
  • Weight: 0.8 kg
  • Operating Temperature: -30 °C to +65 °C with external termination
  • Storage Temperature: -40 °C to +85 °C
  • Operating Humidity: 95% non-condensing
  • Compliance Standards: Complies with EMC standard EN 61000 – 6 – 2/4; meets ATEX, IECEx and CSA standards for Class I, Zone 2 hazardous areas
  • Front-Panel Indicators: Equipped with OK, TX/RX and bypass status LED indicators

Function Features

  • Dual Pairing Programming: The monitoring channels can be programmed in pairs and can perform up to two monitoring functions at the same time. For example, the first two channels can monitor radial vibration while the latter two channels monitor thrust position, enhancing monitoring flexibility.
  • Customizable Alarm Settings: Users can set alarm setpoints for each active static measurement value and danger setpoints for any two of these values. The setpoints can be adjusted between 0 – 100% of the full scale, adapting to the monitoring needs of different types of machinery.
  • Intuitive Status Monitoring: Front-panel LED indicators clearly show the module’s operating status. The OK light indicates normal operation, the TX/RX light reflects communication status, and the bypass light shows whether it is in bypass mode, enabling maintenance personnel to quickly identify operational issues.
  • Protected Output Interface: The buffered transducer outputs come with short-circuit protection. This design prevents module damage caused by short circuits in external circuits, enhancing the module’s operational reliability and service life in complex industrial environments.
  • Flexible Parameter Monitoring: Through configuration software, each channel can be programmed to monitor multiple parameters such as radial vibration, thrust position, eccentricity, differential expansion, acceleration and velocity, covering all key health indicators of rotating machinery.

Function Features

  • Dual Pairing Programming: The monitoring channels can be programmed in pairs and can perform up to two monitoring functions simultaneously. For instance, the first two channels can focus on radial vibration monitoring, while the latter two can handle thrust position detection, which greatly enhances the flexibility of the monitoring process.
  • Customizable Alarm Settings: Users can set alarm setpoints for each active static measurement value and danger setpoints for any two of those values. The setpoints can be adjusted within the range of 0 – 100% of the full scale, which can fully meet the monitoring requirements of different types of machinery.
  • Intuitive Status Monitoring: The front-panel LED indicators offer clear visibility of the module’s working condition. The OK light indicates normal operation, the TX/RX light reflects communication status, and the bypass light shows whether it is in bypass mode. These indicators allow maintenance personnel to quickly identify operational problems.
  • Protected Output Interface: The buffered transducer outputs are equipped with short-circuit protection. This design prevents the module from being damaged due to short circuits in external circuits, which enhances the module’s operational reliability and extends its service life in complex industrial environments.
  • Flexible Parameter Monitoring: With configuration software, each channel can be programmed to monitor multiple parameters, including radial vibration, thrust position, eccentricity, differential expansion, acceleration and velocity. It covers all key health indicators of rotating machinery.

Application Scenarios

  • Power Generation Industry: Applied to monitor steam turbines, generators and water pumps in thermal and hydropower plants. It tracks parameters such as shaft radial vibration and bearing velocity in real time, ensuring the stable operation of power generation equipment and avoiding large-scale power outages caused by mechanical failures.
  • Petrochemical Industry: Used for monitoring centrifugal compressors, pipeline pumps and gearboxes in refineries and chemical plants. It can work stably in harsh environments with flammable and explosive risks, timely detecting abnormal vibration and position deviations of equipment to prevent leakage and explosion accidents.
  • Metallurgical Industry: Suitable for monitoring rolling mills, induced draft fans and motors in steelmaking and ironmaking workshops. It withstands high-temperature and dusty working conditions, monitors the vibration and velocity of key equipment components, and avoids production interruptions caused by sudden equipment failures.
  • Papermaking Industry: Deployed to monitor drying machines, calenders and pulp pumps in papermaking production lines. It monitors the vibration and eccentricity of rotating parts of the equipment, ensuring the stability of the papermaking process and improving the quality of paper products by reducing equipment faults.
  • General Manufacturing Industry: Used for monitoring motors, fans and transmission gearboxes on various general production lines. It provides continuous and reliable monitoring data, helps carry out predictive maintenance, reduces unplanned downtime of production lines and lowers enterprise maintenance costs.
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