ABB UFC760BE142 3BHE004573R0142

The ABB UFC760BE142 (order code: 3BHE004573R0142) is a high-performance Universal Frequency Converter (UFC) module, specifically designed for precise control of AC motor speed and torque in industrial automation systems. It belongs to ABB’s advanced UFC760 series, which integrates robust power electronics, intelligent control algorithms, and compact design to meet the demanding operational requirements of modern industrial applications. As a key component in drive systems, it enables efficient energy conversion, smooth motor operation, and seamless integration with ABB’s automation platforms and third-party control systems.

Category:
Description

2. Technical Specifications

Specification Category Details
Input Voltage 3-phase AC, typically 380-480 V (50/60 Hz) or 690 V (50/60 Hz) (depends on configuration; rated for industrial low-voltage grids)
Output Voltage 3-phase AC, 0 to input voltage (variable amplitude and frequency)
Output Frequency 0.1 Hz to 500 Hz (supports both low-speed precision control and high-speed operation)
Power Rating Typically 15 kW to 75 kW (varies by specific model; 3BHE004573R0142 is calibrated for medium-power industrial loads)
Control Method Vector control (field-oriented control, FOC) for precise torque/speed regulation; supports scalar control (V/f) as a backup
Current Rating Rated output current: 30 A to 150 A (rms, continuous operation); 150% overload capacity for 60 seconds (for transient loads)
Efficiency ≥96% (at rated load and frequency; high-efficiency design reduces energy loss)
Cooling Method Forced air cooling (integrated fan with temperature-based speed control to minimize noise and energy consumption)
Operating Temperature -10 °C to +40 °C (ambient); derating required for temperatures above +40 °C (up to +50 °C)
Protection Ratings IP20 (chassis-mounted) or IP54 (optional enclosed version); IEC 61800-5-1 compliance for electrical safety
Communication Interfaces Built-in: Profinet, Modbus RTU/TCP, Ethernet/IP; optional: DeviceNet, CANopen (for seamless integration with PLCs and SCADA systems)
Dimensions (W×H×D) Approx. 250 mm × 450 mm × 180 mm (chassis version; varies by power rating and enclosure)
Weight 8 kg to 15 kg (chassis version; depends on power rating and components)

3. Functional Features

  • Precision Speed & Torque Control: Adopts vector control technology to achieve ±0.01% speed accuracy and stable torque output even at low speeds (0.1 Hz), suitable for applications requiring high process precision.
  • Energy Efficiency Optimization: Integrates ABB’s Energy Optimizer function, which automatically adjusts voltage and frequency based on load changes to reduce energy consumption by up to 30% compared to traditional fixed-speed drives.
  • Robust Protection Mechanisms: Equipped with comprehensive protection functions, including overcurrent, overvoltage, undervoltage, overtemperature, short-circuit (phase-to-phase/phase-to-ground), and motor overload protection, ensuring safe operation of the converter and connected motor.
  • Flexible Configuration & Programming: Supports custom parameter settings via ABB’s DriveCom software or local keypad; allows storage of multiple application-specific parameter sets for quick switching between different operating modes.
  • Seamless System Integration: Features multiple industrial communication protocols as standard, enabling easy connection to ABB’s AC500 PLCs, 800xA DCS, or third-party control systems (e.g., Siemens S7, Rockwell Allen-Bradley) for centralized monitoring and control.
  • Low Noise Operation: The forced air cooling system with variable-speed fans reduces acoustic noise to ≤70 dB (at rated load), making it suitable for noise-sensitive environments.
  • Diagnostic & Maintenance Support: Built-in diagnostic tools (e.g., fault logging, real-time current/voltage/temperature monitoring) and predictive maintenance alerts, reducing downtime and simplifying troubleshooting.

4. Application Scenarios

  • Manufacturing Industry: Used in conveyor belts, mixers, extruders, and packaging machines to control speed and torque, improving production efficiency and product quality.
  • Water & Wastewater Treatment: Applied to pumps and blowers in water supply systems, sewage treatment plants, and irrigation systems; the energy optimizer function reduces power consumption for constant-pressure water supply.
  • HVAC Systems: Controls fans and pumps in heating, ventilation, and air conditioning systems for commercial buildings, data centers, and industrial facilities; enables demand-based adjustment of airflow/water flow to save energy.
  • Material Handling: Integrated into cranes, hoists, and forklifts to ensure smooth acceleration/deceleration and precise load positioning, enhancing operational safety and control accuracy.
  • Metals & Mining: Used in crushers, grinders, and conveyor systems in mining and metal processing plants; withstands harsh industrial environments (e.g., dust, temperature fluctuations) and provides reliable overload capacity for heavy loads.
  • Food & Beverage: Suitable for mixers, agitators, and filling machines; complies with hygiene standards (optional IP54 enclosure) and supports clean-in-place (CIP) processes.
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