ABB HIEE300890R0001

• Signal Filtering:
  • Hardware filter: 50 Hz/60 Hz selectable low-pass filter (suppresses line-frequency electrical noise)
  • Software-configurable filter: 10 ms to 1000 ms (adjustable via ABB Control Builder software for optimized signal stability)
• Operating Temperature Range: -25°C to +60°C (suitable for harsh industrial environments)
  • Storage Temperature Range: -40°C to +85°C
• Power Supply Requirements:
  • Backplane power input: 5 V DC (compliant with ABB AC 800M system backplane specifications)
  • Maximum power consumption: 3.0 W (under full-load operation with all channels active)
• Communication Interface: ABB proprietary backplane bus (compatible with AC 800M/AC 800xA systems, data transfer rate up to 100 Mbps)
• Mechanical Dimensions:
  • Width: Approximately 32 mm (standard single-width DIN rail-mount size for ABB AC 800M modules)
  • Height: Approximately 120 mm
  • Depth: Approximately 180 mm
• Certifications:
  • IEC 61131-2 (industrial control equipment safety and performance standards)
  • IEC 61000-6-2 (electromagnetic compatibility (EMC) immunity for industrial environments)
  • IEC 61000-6-4 (EMC emissions to avoid interference with other equipment)
  • UL 508 (North American safety standard for industrial control equipment)
  • CE marking (compliance with European Union industrial directives)

Function Features

• Multi-Signal Compatibility: Supports a broad range of industrial analog signals (4-20 mA, 0-10 V, ±10 V, 0-5 V) and works with RTD/thermocouple transmitters. This enables direct connection to diverse field devices, including pressure sensors, flow meters, temperature probes, and level transmitters—eliminating the need for additional signal converters.
• High-Precision Measurement: Equipped with a 16-bit ADC and ±0.1% FS accuracy, the module minimizes signal distortion and ensures precise data acquisition. This is critical for applications requiring tight process control, such as pharmaceutical mixing, chemical reactor temperature regulation, and power turbine parameter monitoring.
• Dual-Layer Noise Suppression: Combines hardware 50/60 Hz low-pass filters and software-configurable filters to eliminate electrical noise from industrial environments (e.g., near large motors, variable frequency drives, or high-voltage equipment). This ensures stable signal output even in high-interference settings.
• Channel-Level Isolation: Each of the 8 input channels is isolated from one another and the backplane. This prevents ground loops, cross-channel interference, and damage from voltage transients—maintaining signal integrity when multiple sensors are connected to different power sources.
• Real-Time Data Transmission: Leverages ABB’s high-speed backplane bus to send converted digital data to the central CPU module with low latency. This meets the real-time requirements of fast-changing processes, such as power generation load adjustments or manufacturing line speed control.
• Built-In Diagnostics: Monitors key operational parameters, including:
  • Channel overload (excessive input current/voltage)
  • Backplane power supply irregularities (under-voltage)
  • ADC (Analog-to-Digital Converter) fault detection

    Diagnostic alerts are transmitted to the control system HMI (Human-Machine Interface), enabling remote troubleshooting and reducing unplanned downtime.

• Easy Installation & Configuration:
  • DIN rail-mountable design for quick integration into standard AC 800M racks, compatible with industry-standard 35 mm DIN rails.
  • Configurable via ABB Control Builder M software—users can set signal type, filter time, and measurement range for each channel without physical hardware adjustments, simplifying setup and maintenance.
• Rugged Industrial Design: Withstands extreme temperatures (-25°C to +60°C), vibration (up to 5 g peak), and shock (up to 20 g peak). The module’s enclosure and component selection ensure reliable operation in harsh settings like refineries, mines, and chemical plants.

Application Scenarios

• Process Industry:
  • Chemical & Pharmaceutical Plants: Acquires signals from pressure transmitters (reactor pressure), pH sensors (mixing tanks), and temperature probes (reaction chambers). High accuracy enables precise control of chemical reactions, ensuring product quality and compliance with regulatory standards.
  • Oil & Gas Refineries: Collects data from flow meters (crude oil pipeline flow), level transmitters (storage tanks), and pressure sensors (distillation columns). This supports safe, efficient processing and prevents overflows or pressure spikes that could lead to equipment damage.
  • Power Generation (Thermal/Hydro): Monitors steam pressure (boiler systems), feedwater flow (turbine cooling), and generator winding temperature (via RTD transmitters). Real-time data transmission optimizes power output and protects critical equipment from overheating.
• Manufacturing Industry:
  • Automotive Manufacturing: Captures analog signals from robotic arm position sensors (linear potentiometers) and welding temperature probes. Precise data ensures consistent part assembly and weld quality, reducing production defects.
  • Electronics Manufacturing: Reads voltage signals from SMT (Surface Mount Technology) machine component placement sensors and temperature signals from reflow ovens. This maintains accuracy in circuit board production, critical for electronic component functionality.
  • Food & Beverage Processing: Acquires data from temperature transmitters (pasteurization units) and flow meters (ingredient dosing systems). Compliance with hygiene standards is ensured by stable, accurate monitoring of process parameters.
• Infrastructure & Utilities:
  • Water & Wastewater Treatment: Collects signals from turbidity sensors (filter systems), level transmitters (clarifier tanks), and chemical dosage flow meters. Automated treatment processes are optimized, preventing environmental contamination from untreated wastewater.
  • HVAC for Large Facilities (Data Centers, Airports): Reads temperature and humidity signals from zone sensors. The control system uses this data to adjust heating/cooling output, optimizing energy efficiency and ensuring occupant comfort or equipment stability (e.g., data center server cooling).
  • Mining Operations: Monitors pressure signals from hydraulic systems (crushers) and temperature signals from conveyor belt motors. Rugged design withstands dust, vibration, and temperature fluctuations, ensuring continuous material processing and minimizing downtime.