ABB FM9925A-E HIEE451116R0001

Technical Specifications

  • Signal Input Types:
    • Electrical signals: AC voltage (0-1000 V rms), AC current (0-50 A rms, via current transformers/CTs), DC voltage (0-1000 V), DC current (0-10 A)
    • Pulse signals: Digital pulse inputs (0-24 V DC, for encoder or counter signals)
  • Signal Processing Performance:
    • Sampling rate: Up to 1 MHz per input channel (enables capture of high-frequency transients)
    • Signal resolution: 24-bit ADC (Analog-to-Digital Converter) for ultra-high precision
    • Frequency response: DC to 50 kHz (covers most industrial and power system signal bandwidths)
  • Input Channels:
    • 8 analog input channels (for voltage/current signals, fully isolated)
    • 4 digital pulse input channels (for high-speed counting or event detection)
  • Accuracy:
    • For AC voltage (50/60 Hz): ±0.05% of full scale (FS) at 25°C
    • For AC current (50/60 Hz): ±0.05% of full scale (FS) at 25°C
    • For DC voltage/current: ±0.02% of full scale (FS) at 25°C
Category:
Description
  • Isolation:
    • Channel-to-channel isolation: 2500 V AC (rms) for 1 minute (critical for high-voltage power system applications)
    • Module-to-backplane isolation: 3000 V AC (rms) for 1 minute (protects control system from high-voltage transients)
  • Data Storage & Output:
    • Onboard buffer memory: 128 MB (for temporary storage of high-speed sampled data)
    • Output data formats: Raw sampled data, processed parameters (RMS, peak, frequency, harmonic distortion), and fault event logs
  • Operating Temperature Range: -40°C to +70°C (wide range for extreme industrial/power environments)
    • Storage temperature range: -55°C to +85°C
  • Power Supply Requirements:
    • Input voltage: 24 V DC (redundant power input supported, 19.2 V DC to 30 V DC tolerance)
    • Maximum power consumption: 12 W (under full-load high-speed sampling)
  • Communication Interface:
    • Primary: Ethernet (10/100/1000 Mbps, RJ45, supports TCP/IP, IEC 61850 MMS for power system integration)
    • Secondary: RS-485 (supports Modbus RTU for legacy system compatibility)
  • Mechanical Dimensions:
    • Width: Approximately 48 mm (DIN rail-mountable, compatible with standard 35 mm DIN rails)
    • Height: Approximately 175 mm
    • Depth: Approximately 220 mm
  • Certifications:
    • IEC 61850-3 (power system automation communication standard)
    • IEC 61000-6-2 (EMC immunity for industrial/power environments)
    • IEC 61000-6-4 (EMC emissions)
    • UL 508 (North American industrial control safety)
    • CE marking (EU industrial compliance)

Function Features

  • Ultra-High-Speed Sampling & Processing: 1 MHz sampling rate and 24-bit ADC ensure capture of fast transients (e.g., voltage spikes, current surges in power systems) and precise measurement of high-frequency signals—critical for fault analysis and predictive maintenance.
  • Multi-Signal Compatibility: Supports AC/DC voltage, AC/DC current, and digital pulse signals, eliminating the need for multiple single-function modules and simplifying system architecture.
  • High-Voltage Isolation: 2500 V AC channel isolation and 3000 V AC module isolation protect both the module and connected control systems from high-voltage hazards in power grids or industrial high-power equipment.
  • Advanced Signal Analysis: Built-in DSP algorithms calculate key electrical parameters in real time, including RMS value, peak value, frequency, total harmonic distortion (THD), and phase angle—providing deep insights into equipment performance.
  • Fault Detection & Logging: Automatically detects abnormal signals (e.g., overvoltage, overcurrent, frequency deviation) and logs fault data with time stamps (accuracy ≤ 1 μs). This data is stored locally and transmitted to the control system for post-fault analysis.
  • Redundant Power Support: Accepts dual 24 V DC power inputs, ensuring uninterrupted operation even if one power source fails—critical for mission-critical power or industrial applications.
  • IEC 61850 Compatibility: Native support for IEC 61850 (the global standard for power system automation) enables seamless integration with smart grids, substations, and power plant control systems.
  • Remote Monitoring & Configuration: Configurable via web interface or ABB’s dedicated software (e.g., ABB Control Builder Plus). Users can adjust sampling rates, set fault thresholds, and retrieve logged data remotely, reducing on-site maintenance needs.
  • Rugged Environmental Adaptability: Operates in -40°C to +70°C temperatures and resists vibration (up to 10 g peak) and shock (up to 30 g peak), ensuring reliability in harsh settings like outdoor substations, mines, or heavy industry.

 Application Scenarios

  • Power System Automation:
    • Smart Substations: Monitors high-voltage transformer voltage/current signals, detects transients (e.g., lightning-induced surges), and calculates THD to ensure grid stability. IEC 61850 compatibility enables integration with substation SCADA systems.
    • Power Plants (Thermal/Hydro/Nuclear): Analyzes generator output voltage/current, turbine auxiliary system electrical parameters, and grid connection signals. Fault logging supports rapid diagnosis of electrical issues (e.g., generator overload).
    • Renewable Energy (Solar/Wind): Tracks inverter output current/voltage, grid connection frequency, and power quality. High-speed sampling captures voltage fluctuations caused by intermittent renewable energy sources, aiding in grid synchronization.
  • Industrial High-Power Applications:
    • Heavy Industry (Steel, Mining): Monitors electrical parameters of large motors (e.g., crusher motors, rolling mill motors), detects current imbalances or overloads, and predicts motor wear via harmonic analysis.
    • Railway Electrification: Analyzes traction substation voltage/current signals, detects power quality issues (e.g., voltage dips), and ensures stable power supply to electric trains.
  • Precision Industrial Monitoring:
    • Manufacturing (Semiconductor, Automotive): Monitors power supply signals for high-precision equipment (e.g., semiconductor lithography machines, robotic welding systems). High accuracy ensures stable voltage/current delivery, preventing product defects.
    • Data Centers: Tracks UPS (Uninterruptible Power Supply) output parameters, server rack power consumption, and electrical system frequency. Fault detection triggers rapid backup power activation to avoid data loss.
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