ABB CI854AK01 3BSE030220R1 PROFIBUS-DP/V1 Communication Interface Module

Technical Specifications

  • Communication Protocols: Supports PROFIBUS-DP (EN 50170) and PROFIBUS-DP-V1; compatible with Modbus RTU/TCP for secondary device communication
  • Communication Rate: PROFIBUS-DP speed ranges from 9.6 kbit/s to 12 Mbit/s (auto-negotiable); Ethernet (if applicable) supports 10/100 Mbps adaptive
  • Interface Type: 2 x PROFIBUS-DP ports (RS-485 physical layer); 1 x backplane interface for connection to AC 800M controller/S800 I/O rack
  • Operating Voltage: 24 V DC (±10% tolerance); powered via the controller’s backplane or external redundant power supply
  • Power Consumption: Typical 120 mA at 24 V DC (no external load); maximum 150 mA
  • Operating Temperature Range: -20°C to +70°C (industrial-grade temperature rating)
  • Storage Temperature Range: -40°C to +85°C
  • Protection Level: IP20 (compliant with IEC 60529)
  • Dimensions (W x H x D): 59 mm x 185 mm x 127.5 mm (fits standard 35 mm DIN rail)
  • Weight: Approximately 0.7 kg (including mounting base)
  • Maximum Connected Nodes: Up to 125 PROFIBUS-DP slave devices per module
  • Redundancy Support: Supports PROFIBUS-DP line redundancy and AC 800M controller master redundancy
  • Certifications: CE (EN 61000-6-2, EN 61000-6-4), UL (UL 508), CSA (CSA C22.2 No. 14)
Category:
Description

Functional Features

  • Dual PROFIBUS-DP Ports for Redundancy: Equipped with two independent PROFIBUS-DP ports to enable line redundancy; if one port fails, the other automatically takes over to avoid communication interruptions.
  • PROFIBUS-DP-V1 Compliance: Supports DP-V1 extended functions, including acyclic data exchange (for device parameter configuration and diagnosis) and alarm handling, meeting complex control requirements.
  • Backplane Integration with AC 800M: Directly interfaces with the AC 800M controller’s backplane (CEX bus), eliminating the need for external wiring and ensuring low-latency data transmission between the controller and field devices.
  • Hot-Swappable Design: Supports hot swapping (under normal system operation); modules can be replaced or maintained without shutting down the entire automation system, reducing downtime.
  • Built-In Diagnostics: Features real-time self-diagnosis and fault reporting; front-panel LED indicators (power, communication status, fault) provide visual status monitoring, and diagnostic data is transmitted to the 800xA platform for remote troubleshooting.
  • Wide Compatibility: Works with all ABB S800 I/O modules, third-party PROFIBUS-DP slave devices, and legacy ABB Advant OCS systems, enabling smooth upgrade of existing automation infrastructure.
  • Secure Configuration: Supports password protection for module parameters to prevent unauthorized modification; configuration is done via ABB Control Builder M software, ensuring consistency with AC 800M system settings.

Application Scenarios

  • Process Automation Industries: Used in petroleum, chemical, metallurgy, and pharmaceutical plants to connect field devices (such as flow meters, pressure transmitters, and control valves) to the AC 800M controller, enabling real-time monitoring and closed-loop control of production processes.
  • Discrete Manufacturing: Applied in automotive assembly lines, electronic component production lines, and machinery manufacturing to coordinate communication between robots, conveyors, and vision systems, improving production line synchronization and efficiency.
  • Power Sector: Integrated into power plant DCS (distributed control systems) and substation automation systems to connect protective relays, smart meters, and switchgear, ensuring stable data transmission for power generation and distribution.
  • Water and Wastewater Treatment: Used in sewage treatment plants and water supply systems to link pumps, aerators, and water quality sensors to the control system, realizing automated operation of treatment processes.
  • Marine Automation: Adapted to harsh marine environments (with optional anti-corrosion treatments) to connect navigation equipment, engine control units, and cargo handling systems on ships, ensuring reliable communication under vibration and humidity.
  • Legacy System Upgrades: Serves as a bridge for upgrading ABB Advant OCS systems to AC 800M/800xA platforms, retaining existing PROFIBUS-DP field devices and reducing upgrade costs.
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