ABB 81EU01E-E Analog Input Module

Technical Specifications

  • Module Type: Analog Input (AI) Module
  • Number of Input Channels: 4 differential channels (configurable for single-ended use)
  • Supported Input Signal Types:
    • Voltage: ±10V DC, 0–10V DC, 0–5V DC
    • Current: 4–20mA DC, 0–20mA DC
  • Input Resolution: 16 bits (including sign bit for bipolar signals)
  • Accuracy: ±0.1% of full scale (FS) at 25°C; ±0.2% FS over operating temperature range
  • Sampling Rate: 10 samples per second (SPS) per channel (configurable up to 100 SPS)
  • Isolation:
    • Channel-to-channel: 500V AC (reinforced insulation, 1 minute)
    • Input to PLC backplane: 2.5kV AC (reinforced insulation, 1 minute)
  • Power Supply: Derived from AC500 PLC backplane (no external power required)
  • Operating Temperature Range: -25°C to +60°C
  • Storage Temperature Range: -40°C to +85°C
Category:
Description
  • Humidity Resistance: 5%–95% relative humidity (non-condensing, IEC 60068-2-3)
  • Vibration Resistance: 10–500Hz, 0.5g acceleration (IEC 60068-2-6)
  • Shock Resistance: 15g acceleration, 11ms duration (half-sine wave, IEC 60068-2-27)
  • Dimensions (W×H×D): 25mm × 100mm × 120mm (fits AC500 PLC rack)
  • Weight: Approximately 0.15kg
  • Mounting Method: Installed in AC500 PLC standard rack (compatible with AC500-eCO, AC500-S, and AC500-X series racks)
  • Certifications: IEC 61131-2 (industrial control equipment), IEC 61000-6-2/6-4 (EMC), UL 508, CSA C22.2 No. 14
  • Compatibility: AC500-eCO (CPU PM554, PM564), AC500-S (CPU PM581, PM582), AC500-X (CPU PM591, PM592) PLCs

Functional Features

  • Flexible Signal Configuration: Supports multiple voltage and current signal ranges, allowing direct connection to common industrial sensors (e.g., pressure transmitters, RTDs via signal converters) without additional signal conditioning.
  • High Accuracy and Resolution: 16-bit resolution and ±0.1% FS accuracy ensure precise measurement of process variables, critical for applications requiring tight control (e.g., chemical dosing, temperature regulation).
  • Enhanced Isolation: Reinforced insulation between channels and between input and PLC backplane prevents ground loops, voltage spikes, and electromagnetic interference (EMI) from disrupting signal acquisition.
  • Seamless PLC Integration: Communicates directly with AC500 PLC CPUs via the backplane bus, eliminating the need for external wiring and simplifying system configuration (setup via ABB Automation Builder software).
  • Diagnostic Capabilities: Provides real-time fault feedback (e.g., open-circuit sensors, overrange signals) to the PLC, enabling predictive maintenance and quick troubleshooting.
  • Compact Design: 25mm width allows high channel density in control cabinets, reducing space requirements—ideal for applications with limited rack space.
  • Wide Environmental Tolerance: Operates reliably in extreme temperatures, high humidity, and industrial vibration/shock, suitable for harsh sites like factories, refineries, and water treatment plants.

Application Scenarios

  • Chemical and Petrochemical Industry: Connected to pressure transmitters (4–20mA) and temperature sensors (via signal converters) in reactor systems, enabling the AC500 PLC to monitor and adjust reaction pressure/temperature, ensuring compliance with production standards.
  • Water and Wastewater Treatment: Used with flow meters (0–10V) and level sensors (4–20mA) in water distribution networks and sewage treatment tanks, supporting PLC-based control of pump speeds and valve positions to maintain optimal flow rates.
  • Food and Beverage Manufacturing: Integrates with temperature probes (converted to 4–20mA) in pasteurization units and pH sensors (0–5V) in mixing tanks, ensuring process parameters stay within safe, regulatory-compliant ranges.
  • Automotive Component Production: Connects to force sensors (±10V) in assembly line robotic arms and pressure sensors (4–20mA) in hydraulic systems, providing the PLC with data to adjust clamping force and hydraulic pressure for precise component fitting.
  • HVAC and Building Automation: Works with air flow sensors (0–20mA) and temperature sensors (0–10V) in commercial buildings, enabling the AC500 PLC to regulate HVAC systems for energy efficiency and occupant comfort.
  • Renewable Energy (Solar/Wind): Used with current sensors (4–20mA) in solar inverter systems and voltage sensors (±10V) in wind turbine converters, monitoring power output to optimize energy conversion and feed-in to the grid.
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