GE P110-6052

Product Introduction

The P110-6052 is a high-reliability 24 VDC redundant power supply module designed by GE Vernova for industrial automation and turbine control systems. It delivers a stable 24 VDC output to support critical loads in PACSystems RX3i/RX7i programmable automation controllers and Mark VIe turbine control systems. The module features redundant architecture, enabling seamless switchover between two power inputs to eliminate single points of failure and maximize system availability. It integrates advanced protection mechanisms against overvoltage, overcurrent, short circuits, and over-temperature, ensuring the safety of connected devices and the power supply itself.
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Description

Technical Specifications

  • Manufacturer: GE Vernova (Formerly GE Power, GE Digital)
  • Product Series: P110 Series Redundant Power Supply Modules
  • Part Number: P110-6052
  • Module Type: 24 VDC Redundant Power Supply Module
  • Input Voltage: Dual 20–30 VDC (redundant inputs); 120/240 VAC (optional AC input via adapter)
  • Output Voltage: 24 VDC (nominal); 23.4–24.6 VDC (regulated range)
  • Output Current: 10 A (continuous); 15 A (peak, 10 seconds)
  • Power Rating: 240 W (continuous); 360 W (peak)
  • Redundancy: 1+1 redundant configuration (two independent power channels)
  • Switchover Time: <5 ms (between redundant inputs)
  • Efficiency: 92% (typical at full load)
  • Protection Features: Overvoltage protection (27 VDC threshold); Overcurrent protection (12 A trip); Short-circuit protection (latching, auto-recovery); Over-temperature protection (85°C shutdown)
  • Operating Temperature: -40°C to +70°C (-40°F to +158°F)
  • Storage Temperature: -55°C to +125°C (-67°F to +257°F)
  • Humidity Range: 5%–95% non-condensing
  • Mechanical Form Factor: 3U rack-mount (100 mm × 160 mm × 50 mm), compatible with PACSystems RX3i/RX7i and Mark VIe backplanes
  • Weight: 0.8 kg (1.76 lb)
  • Configuration Software: GE ToolboxST (Version 5.0 or later)
  • Certifications: UL 508, CE, IEC 61131-2, RoHS compliant

Functional Features

  • Redundant Power Architecture: 1+1 redundancy with <5 ms switchover time ensures uninterrupted power to critical loads during input failures or maintenance.
  • Wide Input Voltage Range: 20–30 VDC dual inputs accommodate voltage fluctuations in industrial power systems; optional AC input adapter supports 120/240 VAC.
  • High Output Current: 10 A continuous and 15 A peak output handle high-power I/O modules, controllers, and communication devices.
  • Advanced Protection Mechanisms: Overvoltage, overcurrent, short-circuit, and over-temperature protection prevent damage to the module and connected equipment.
  • Hot-Swappable Design: Allows module replacement without powering down the controller, maintaining system availability during maintenance.
  • Efficient Power Conversion: 92% typical efficiency reduces energy consumption and heat generation in dense I/O configurations.
  • Seamless System Integration: Works with PACSystems RX3i/RX7i and Mark VIe, supporting ToolboxST for real-time monitoring of voltage, current, and fault status.
  • LED Status Indicators: Power (green), redundancy active (amber), fault (red) LEDs provide instant visual status without additional tools.
  • Industrial Durability: Operates at -40°C to +70°C and resists shock, vibration, and EMI per IEC 61000-6-2 standards.
  • Global Compliance: Meets UL 508, CE, and RoHS standards for safe operation in global industrial markets.

Application Scenarios

  • Turbine Control Systems: Powering Mark VIe controllers, I/O modules, and safety systems in gas/steam turbine applications, ensuring continuous operation during power disruptions.
  • Power Generation: Supplying redundant power to generator control systems, SCADA nodes, and protection relays in thermal, hydro, and nuclear power plants.
  • Oil & Gas Refineries: Supporting emergency shutdown (ESD) systems, distributed control systems (DCS), and pump control panels in hazardous and non-hazardous areas.
  • Manufacturing Automation: Providing reliable power to PACSystems RX3i/RX7i controllers, robotic cells, and assembly line I/O in automotive, electronics, and food processing plants.
  • Water & Wastewater Treatment: Powering treatment plant control systems, flow meters, and level sensors, ensuring uninterrupted operation during power outages.
  • Mining & Metals: Supplying redundant power to conveyor belt controls, crusher monitoring systems, and underground safety equipment in harsh mining environments.
  • Chemical Processing: Supporting safety instrumented systems (SIS) and process control modules in plants requiring high availability and reliability.
  • Railway Signaling: Powering track circuits, point machines, and signal lights in railway control systems with strict uptime requirements.
  • Building Automation: Supplying power to fire alarm systems, access control panels, and HVAC controllers in commercial and industrial buildings.

Compatibility

  • Controllers: GE PACSystems RX3i/RX7i; Mark VIe Turbine Control System
  • Configuration Software: GE ToolboxST (Version 5.0 or later)
  • Backplanes: PACSystems RX3i 3U backplanes; Mark VIe I/O chassis
  • Power Inputs: 20–30 VDC redundant power sources; 120/240 VAC (via optional adapter)
  • Loads: I/O modules, CPUs, communication modules, safety relays, and sensors (24 VDC)
  • Mounting: 3U rack-mount in standard PACSystems or Mark VIe chassis

Installation Notes

  1. Mechanical Mounting: Install in a 3U PACSystems RX3i/RX7i or Mark VIe chassis, ensuring proper alignment with backplane connectors and 25 mm clearance for airflow.
  2. Power Connection: Connect dual 20–30 VDC inputs to redundant power sources; use shielded cables to minimize noise.
  3. Redundancy Setup: Enable 1+1 redundancy via ToolboxST; verify switchover time <5 ms using diagnostic tools.
  4. Output Connection: Connect 24 VDC output to controller backplane or external loads; ensure total current does not exceed 10 A continuous.
  5. Protection Configuration: Set overvoltage (27 VDC) and overcurrent (12 A) thresholds via software; enable auto-recovery for short-circuit protection.
  6. Hot-Swap Procedure: Power down the module slot (if supported) before removal; insert the new module and verify LED status (green power, amber redundancy active) before resuming operation.
  7. Post-Installation Testing: Measure output voltage (23.4–24.6 VDC); simulate input failure to test switchover and fault detection.

Key Advantages

  • Redundant Architecture: Eliminates single points of failure, maximizing system availability for safety-critical applications.
  • High Efficiency: 92% typical efficiency reduces energy costs and heat generation in dense I/O configurations.
  • Advanced Protection: Overvoltage, overcurrent, short-circuit, and over-temperature protection safeguard connected equipment.
  • Hot-Swappable Operation: Facilitates maintenance without system downtime, critical for 24/7 industrial operations.
  • Seamless Integration: Works with GE’s flagship control systems, leveraging existing software and hardware investments.
  • Wide Temperature Range: Operates at -40°C to +70°C, suitable for extreme industrial environments.
  • Global Compliance: Meets UL, CE, and RoHS standards for worldwide deployment.
  • Intuitive Monitoring: LED indicators simplify troubleshooting and reduce diagnostic time.
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