ELAU MC-4/11/22/400

Technical Specifications

• Manufacturer: Schneider Electric (ELAU, integrated into GE industrial automation)
• Product Series: ELAU PACDrive Series
• Module Type: PACDrive Servo Controller Module
• Part Number: MC-41122400 (MC-4/11/22/400)
• Input Voltage: 380–480 V AC, 48/62 Hz
• Power Rating: 400 W (MC-400 variant)
• Control Axes: 1–32 axes (configurable)
• Control Modes: Position, speed, torque, velocity control
• Encoder Input: A, B, Z signals; 5 V DC or 24 V DC compatible
• Communication Protocols: CANopen, Ethernet, Modbus, Profibus, SERCOS
• Memory: 32 MB RAM, 4 MB flash memory
• Operating Temperature: 0°C to 60°C
• Storage Temperature: -20°C to 80°C
• Humidity Range: 5%–95% non-condensing
• Dimensions: 96 mm × 96 mm × 220 mm (MC-400 variant)
• Weight: 2.5 kg (MC-400 variant)
• Protection Features: Over-current, over-voltage, over-temperature protection
• Mounting Options: Panel mounting with standard brackets
• Diagnostic LEDs: Power, Fault, Run, Communication Link/Activity, Axis Status

Functional Features

• Multi-Axis Motion Control: Supports 1–32 control axes for synchronized motion in complex machinery.
• Flexible Control Modes: Position, speed, torque, and velocity control to meet diverse application requirements.
• Encoder Compatibility: A, B, Z signals with 5 V DC or 24 V DC input for precise position feedback.
• Multi-Protocol Communication: CANopen, Ethernet, Modbus, Profibus, and SERCOS for seamless integration with industrial networks.
• Memory Configuration: 32 MB RAM and 4 MB flash for program storage and data logging.
• Rugged Design: Conformal coating for protection against dust, moisture, and chemical exposure in harsh industrial environments.
• Comprehensive Protection: Over-current, over-voltage, and over-temperature protection to prevent component damage.
• Software Compatibility: Works with ELAU’s motion control software for programming, monitoring, and diagnostics.
• Compact Form Factor: 96 mm × 96 mm × 220 mm (MC-400) for space-constrained industrial cabinets.
• Scalable Axes: Configurable 1–32 axes to adapt to varying application complexities.

Application Scenarios

• Packaging Machinery: Synchronized multi-axis motion for filling, sealing, and labeling machines requiring precise positioning.
• Printing Industry: High-speed printing presses with color registration and web tension control.
• Converting Equipment: Paper, film, and foil converting machines needing synchronized slitting, rewinding, and cutting.
• Material Handling: Automated guided vehicles (AGVs) and robotic arms with multi-axis motion control.
• Automotive Manufacturing: Assembly lines with precise robotic motion and part positioning.
• Food & Beverage Processing: Filling and packaging lines requiring high-speed, reliable motion control.
• Pharmaceutical Production: Precision dispensing and labeling machines with strict regulatory compliance requirements.

Compatibility

• Servo Motors: ELAU PACDrive servo motors (compatible with 5 V DC/24 V DC encoders)
• Communication Networks: CANopen, Ethernet, Modbus, Profibus, SERCOS (for PLC and HMI integration)
• Software: ELAU motion control software (for programming, monitoring, diagnostics)
• Power Supplies: 380–480 V AC industrial power systems (48/62 Hz)
• Mounting Hardware: Standard panel mounting brackets (Schneider Electric/ELAU approved)
• Encoder Types: Incremental encoders with A, B, Z signals (5 V DC or 24 V DC)

Installation Notes

1. Mounting: Install on panel using Schneider Electric/ELAU approved brackets; ensure 50 mm clearance around the module for airflow and cable management.
2. Power Connection: Connect 380–480 V AC input (48/62 Hz); verify voltage and frequency compatibility to avoid component damage.
3. Encoder Wiring: Connect A, B, Z encoder signals (5 V DC or 24 V DC) with proper shielding for noise immunity.
4. Communication Setup: Configure CANopen, Ethernet, Modbus, Profibus, or SERCOS parameters via ELAU motion control software.
5. Axis Configuration: Set control modes (position, speed, torque, velocity) and axis parameters using software tools.
6. LED Verification: Confirm Power, Run, Fault, and Communication LEDs are active after installation; troubleshoot using diagnostic LEDs (e.g., Fault LED indicates system error).
7. Environmental Protection: Install in an IP54-rated enclosure to complement conformal coating and protect against dust, moisture, and chemical exposure.
8. Post-Installation Testing: Conduct axis motion tests, communication checks, and protection feature validation before system commissioning.

Key Advantages

• Multi-Axis Control: Supports 1–32 axes for synchronized motion in complex industrial machinery.
• Flexible Control Modes: Position, speed, torque, and velocity control to adapt to diverse application needs.
• Multi-Protocol Communication: Seamless integration with industrial networks via CANopen, Ethernet, Modbus, Profibus, and SERCOS.
• Rugged Design: Conformal coating ensures reliable performance in harsh industrial environments.
• Comprehensive Protection: Over-current, over-voltage, and over-temperature protection prevent component damage.
• Software Compatibility: ELAU motion control software simplifies programming, monitoring, and diagnostics.
• Scalable Axes: Configurable 1–32 axes to meet varying application complexities.
• High Precision: Encoder input with A, B, Z signals for accurate position feedback and motion control.