GE IS210AEBIH3BED

Technical Specifications

• Manufacturer: General Electric (GE) Energy
• Product Series: Mark VIe Wind Series
• Board Type: Enhanced AE Bridge Interface Card (AEBI)
• Functional Variant: 3BED (enhanced redundancy and I/O vs. base AEBI models)
• PCB Coating: Standard conformal coating for environmental protection
• Dimensions: 292 mm × 130 mm × 27 mm (29.2×13×2.7 cm)
• Weight: 0.32 kg (0.705 lbs)
• Operating Temperature: -40°C to +70°C
• Storage Temperature: -55°C to +85°C
• Humidity Range: 5% – 95% non-condensing
• Vibration Resistance: Compliant with IEC 60068-2-6 (10–500 Hz, 10 g peak)
• Shock Resistance: Compliant with IEC 60068-2-27 (50 g, 11 ms duration)
• Power Requirements: 24 VDC (logic power); 5 VDC (communication circuits); typical power consumption 10 W
• Communication Interfaces: 2 × Ethernet (10/100 Mbps, redundant) for controller connection; 4 × RS-485 (Modbus RTU) for AE module communication; 1 × CAN bus for internal data transfer
• I/O Interfaces: 16 × digital input (24 VDC, sinking/sourcing); 12 × digital output (relay, 3 A/250 VAC); 8 × analog input (4-20 mA, isolated) for sensor status monitoring
• Connectors: 1 × main right-angle connector; 8 × vertical pin connectors for AE module interface; 4 × configuration jumpers
• Mounting: DIN-rail compatible with 8 screw-mounting points for chassis or enclosure installation
• Certifications: UL/cUL Class I, Div 2 compliant for hazardous locations; IEC 61010-1 safety certified; CE marked for EMC compliance
• EMC Protection: Integrated surge arrestors and EMC filters for communication and I/O lines to resist lightning-induced transients
• Communication Protocols: Ethernet/IP, Modbus RTU (RS-485), CAN bus

Functional Features

• Redundant High-Speed Communication: Dual Ethernet ports enable redundant Mark VIe controller connections, supporting automatic failover to maintain continuous turbine operation during single-point communication failures.
• Expanded I/O Capacity: 16 digital inputs, 12 digital outputs, and 8 analog inputs increase the range of connectable sensors and actuators, reducing the need for additional interface modules.
• Advanced Diagnostic Monitoring: Monitors communication link health, power supply voltages, I/O channel integrity, and internal component temperatures, generating detailed fault codes for remote troubleshooting and proactive maintenance.
• Rugged Environmental Design: Conformal coating protects against salt spray, moisture, and dust, extending operational life in offshore and coastal wind farm deployments.
• Plug-and-Play Integration: Pre-configured for Mark VIe Wind Series, allowing rapid replacement and system integration without complex programming or reconfiguration.
• Channel-to-Channel Isolation: Digital and analog I/O channels feature full isolation to eliminate ground loops and cross-talk, improving signal accuracy and system stability.
• Surge & ESD Protection: Built-in surge protectors and electrostatic discharge (ESD) safeguards shield the card against voltage transients common in wind turbine environments.
• Configuration Flexibility: Four configuration jumpers and software-configurable communication parameters adapt to diverse AE module setups and turbine configurations.

Application Scenarios

• Mark VIe Wind Turbine Control: Core component in Mark VIe Wind Series systems, facilitating communication between on-tower AE modules and the central controller for precise pitch, yaw, and brake control.
• Top-of-Tower (ToT) Enclosures: Installed in the turbine’s top-box enclosure to interface with on-tower sensors (anemometers, vibration monitors) and actuators (pitch motors, yaw drives), simplifying wiring and reducing signal loss.
• Offshore Wind Farm Deployments: Ideal for offshore wind turbines, as its conformal coating and rugged design resist salt spray, high humidity, and extreme temperature fluctuations.
• Redundant Control Systems: Deployed in wind turbines requiring high availability, such as those in critical power grids or remote locations, supporting seamless failover between redundant controllers.
• Wind Farm Retrofit Projects: Compatible with older GE wind turbine models for upgrade to Mark VIe control systems, extending the operational lifespan of existing wind farm assets.
• Utility-Scale Wind Operations: Used in large-scale onshore wind farms to ensure reliable data transmission, enabling centralized monitoring and control via the Mark VIe controller network.

Compatibility

• GE Platforms: Mark VIe Wind Series turbine control systems.
• Controller Configurations: Redundant and simplex Mark VIe controllers with Ethernet/IP communication capability.
• AE Modules: GE on-tower automation equipment, including sensor hubs, actuator controllers, and condition-monitoring units.
• Communication Protocols: Ethernet/IP, Modbus RTU (RS-485), and CAN bus for internal system communication.
• Power Supplies: 24 VDC wind turbine auxiliary power systems, with tolerance for ±10% voltage fluctuations.
• Software: Fully compatible with GE ToolboxST for configuration, real-time monitoring, and firmware updates.

Installation Notes

1. Mounting: Secure the card on a DIN rail or chassis using 8 screws in the top-box enclosure, ensuring at least 50 mm of clearance for wiring and ventilation.
2. Wiring: Connect AE modules to vertical pin connectors using shielded twisted-pair cables; separate power and communication lines to minimize electromagnetic interference.
3. Power Connection: Supply 24 VDC to logic power terminals and 5 VDC to communication circuits, verifying correct polarity to prevent component damage.
4. Communication Setup: Use ToolboxST to configure Ethernet and RS-485 parameters to match the Mark VIe controller and AE module settings.
5. Redundancy Configuration: In redundant systems, connect the card to both primary and secondary controllers to enable automatic failover during communication or controller faults.
6. Environmental Sealing: Ensure the top-box enclosure has an IP54 or higher rating to complement the card’s conformal coating and prevent moisture ingress.
7. Post-Installation Testing: Run a full diagnostic check via ToolboxST to validate I/O functionality, communication links, and fault-detection capabilities before turbine operation.

Key Advantages

• Dual-Redundant Communication: Two Ethernet ports support redundant controller setups, maximizing turbine uptime and energy output.
• Expanded I/O Capacity: 16 digital inputs, 12 digital outputs, and 8 analog inputs reduce the need for additional interface modules, lowering system complexity and cost.
• Harsh Environment Resilience: Conformal coating and wide temperature range enable reliable operation in offshore and extreme onshore conditions.
• Proactive Maintenance Support: Advanced diagnostics reduce unplanned downtime by enabling early fault detection and remote troubleshooting.
• Cost-Effective Integration: Plug-and-play design and compatibility with existing Mark VIe systems lower installation and upgrade costs.
• Improved Signal Integrity: Channel isolation eliminates ground loops and cross-talk, ensuring accurate sensor data and reliable actuator control.