GE IS200TRLYS1B Relay Output Terminal Board (TRLY)

Product Introduction

The IS200TRLYS1B is a Relay Output Terminal Board manufactured by General Electric, designed specifically for the Mark VI Speedtronic series of gas and steam turbine control systems. It functions as a critical interface between the Mark VI control system and external field devices, providing reliable relay-based output signal termination and switching for discrete control applications. The board features 12 Form C (changeover) magnetic relays with integrated coil diagnostics, enabling precise and secure control of industrial actuators, valves, motors, and alarms. It supports seamless integration with VME-based Mark VI systems, operating in simplex, dual-redundancy, and triple-redundancy (TMR) configurations to ensure operational integrity in harsh industrial environments.
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Description

Technical Specifications

  • Manufacturer: General Electric (GE)
  • Product Series: Mark VI Speedtronic
  • Relay Channels: 12 independent Form C (NO/NC changeover) relay output channels
  • Relay Type: Magnetic plug-in relays with transparent protective covers
  • Switching Voltage: 125 VDC nominal; 250 VAC maximum
  • Switching Current: 5 A per channel (resistive load)
  • Coil Voltage: 24 VDC (coil diagnostics enabled)
  • Input/Output Terminals: Two vertical barrier-type terminal blocks with 24 screw terminals (1–24 numbering)
  • Power Consumption: 18 W (including relay coils and diagnostics circuitry)
  • Dimensions: 220 mm × 160 mm × 50 mm (22×16×5 cm)
  • Weight: 0.8 kg
  • Operating Temperature: -40°C to +70°C
  • Certifications: UL/cUL Class I, Div 2 compliant for hazardous locations
  • Circuit Protection: Metal Oxide Varistors (MOVs) per relay channel for surge protection
  • Filtering: 2 ms hardware filter on relay outputs to reduce noise and prevent false switching
  • PCB Type: Multilayer printed circuit board (PCB) with surface-mount device (SMD) components

Functional Features

  • 12 Form C Relay Channels: Provides 12 independent changeover relay outputs, configurable for Normally Open (NO) or Normally Closed (NC) operation to suit diverse control schemes.
  • Coil Diagnostics: Integrated diagnostics monitor relay coil health, detecting open/short circuits and under/overvoltage conditions, triggering system alarms for proactive maintenance.
  • Surge & Noise Protection: MOVs protect each relay channel against voltage spikes and transients; hardware filtering ensures stable switching in high-electromagnetic interference (EMI) environments.
  • Plug-and-Play Integration: Plug-in terminal blocks and pre-wired connectors enable quick installation and replacement in VME racks, minimizing downtime during maintenance.
  • Redundancy Support: Compatible with simplex, dual-redundancy, and TMR Mark VI configurations, working with VTCC/VCRC processor boards for fault-tolerant operation.
  • Status Feedback: Relay contact status is fed back to the Mark VI controller for real-time monitoring and system validation.
  • Modular Design: Removable relay modules and terminal blocks simplify repair and component replacement without full system shutdown.

Application Scenarios

  • Turbine Control Systems: Primary application in Mark VI Speedtronic gas and steam turbine control systems for discrete output control of valves, actuators, and safety interlocks.
  • Industrial Automation: Used in distributed control systems (DCS) for on/off switching of motors, pumps, alarms, and indicator lights in power generation, oil and gas, and petrochemical industries.
  • Simplex & Redundant Systems: Ideal for both non-redundant (simplex) industrial processes and high-reliability (dual/TMR) applications requiring fail-safe control, such as nuclear power auxiliary systems.
  • Hazardous Environments: UL/cUL Class I, Div 2 certification allows deployment in explosive-risk areas, including refineries, offshore platforms, and chemical plants.
  • Critical Switching: Supports critical control functions, including emergency shutdown (ESD) signal routing, fire and gas system actuation, and turbine start/stop sequencing.

Compatibility

  • GE Platforms: Mark VI, Mark VIe, Mark VIeS Speedtronic turbine control systems.
  • Processor Boards: VTCC/VCRC processor boards in VME racks for simplex/TMR configurations.
  • Redundancy Configurations: Simplex, dual-redundancy, and triple-redundancy (TMR) systems with appropriate I/O processor connections.
  • External Devices: Actuators, valves, motors, alarms, and other discrete field devices requiring 125 VDC/5 A switching.

Installation Notes

  1. Terminal Wiring: Connect field devices to two vertical terminal blocks (24 terminals total), accepting wires up to #12 AWG secured by screw terminals.
  2. Power Connection: Connect 24 VDC coil power to dedicated power input connectors (JX1/JY1) for relay operation and diagnostics.
  3. Surge Protection: Ensure MOVs are properly connected to protect against voltage transients; avoid cross-connecting 125 VDC and 250 VAC circuits.
  4. Grounding: Connect terminal block shields to chassis ground for EMI reduction and safety compliance.
  5. Redundancy Cabling: In TMR systems, connect to three redundant I/O processor channels via JR1/JS1/JT1 connectors for fault-tolerant operation.

Key Advantages

  • Reliable Switching: 12 Form C relays with 5 A/125 VDC rating ensure robust control of industrial loads.
  • Predictive Maintenance: Coil diagnostics detect relay failures early, minimizing unplanned downtime.
  • Durability: Rugged design with wide temperature range (-40°C to +70°C) and hazardous location certification for harsh industrial use.
  • Flexibility: Configurable NO/NC operation and compatibility with simplex/TMR systems adapt to diverse application needs.
  • Simplified Installation: Plug-in terminals and modular relays enable quick field replacement without full system shutdown.
  • Safety Compliance: UL/cUL Class I, Div 2 certification ensures safe operation in explosive-risk environments.
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