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GE IC695ALG616-EA
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GE IC695ALG616-EA

Product Overview

The IC695ALG616‑EA is a non‑isolated differential analog input module from GE Fanuc (Emerson Automation) for PACSystems RX3i PLCs, delivering 16 single‑ended or 8 differential channels for voltage/current signals (0–20mA, 4–20mA, ±20mA, ±10V, 0–10V, ±5V, 0–5V, 1–5V). It uses a 24‑bit ADC (12‑bit effective for linearity) with 10µs per‑channel conversion, 0.2% voltage/0.35% current accuracy, and 6 selectable filter cutoffs (8–500Hz). The single‑slot module runs on 3.3V (450mA)/5V (600mA) backplane power, has Module OK/Field Status LEDs, and works with RX3i universal backplanes (CPU firmware ≥3.0, Machine Edition ≥5.0 SP3). It converts sensor signals (temperature, pressure, flow) into PLC‑readable data for real‑time control in process/manufacturing automation.
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Description

Technical Specifications

Parameter Details
Manufacturer GE Fanuc (Emerson Automation)
Model Number IC695ALG616‑EA
Platform Compatibility PACSystems RX3i PLC (universal backplane required)
Module Type Non‑isolated differential analog input (voltage/current)
Input Channels 16 single‑ended (SE); 8 differential (DIFF)
Input Signals Current: 0–20mA, 4–20mA, ±20mA; Voltage: ±10V, 0–10V, ±5V, 0–5V, 1–5V DC
ADC Resolution 24‑bit (12‑bit effective linearity)
Conversion Time 10µs per channel
Accuracy Voltage: ±0.2% of span; Current: ±0.35% of span (25°C)
Filter Cutoff Frequencies 8Hz, 12Hz, 16Hz, 40Hz, 200Hz, 500Hz
Backplane Power 3.3VDC: 450mA max; 5VDC: 600mA max
Indicators Module OK (green), Field Status (red)
Operating Temperature 0°C to 60°C (32°F to 140°F)
Storage Temperature -40°C to 85°C (-40°F to 185°F)
Humidity 5%–95% non‑condensing
Dimensions 127mm × 76.2mm × 152.4mm (5.0in × 3.0in × 6.0in)
Weight 0.2kg (0.44lbs)
Mounting Single slot in RX3i universal backplane
Protection Class IP20
Firmware/Software CPU ≥v3.0; Machine Edition ≥v5.0 SP3
Agency Approvals UL Listed, CE Marked

Functional Features

  • Flexible Channel Config: 16 SE/8 DIFF channels cover most industrial sensor types with one module.
  • Multi‑Range Input: Supports 0–20mA/4–20mA/±20mA current and ±10V/0–10V/±5V/0–5V/1–5V voltage.
  • 24‑Bit ADC: 24‑bit conversion with 12‑bit linearity for precise measurement.
  • Fast Conversion: 10µs per channel for real‑time data acquisition in high‑speed processes.
  • 6 Selectable Filters: 8–500Hz cutoffs suppress noise from motors/VFDs for stable readings.
  • LED Diagnostics: Module OK (green)/Field Status (red) for quick fault isolation.
  • Backplane‑Powered: No external supply needed; 3.3V/5V backplane power (450mA/600mA).
  • Single‑Slot Density: Fits any RX3i I/O slot for space‑efficient high‑channel data collection.
  • High Accuracy: ±0.2% voltage/±0.35% current accuracy meets process control standards.
  • Seamless Integration: Works with RX3i CPUs (firmware ≥3.0) and Machine Edition ≥5.0 SP3.

Functional Features

  • Dual Channel Modes: 16 single‑ended or 8 differential inputs adapt to sensor wiring (single‑ended for cost; differential for noise immunity).
  • Universal Signal Support: Covers 0–20mA/4–20mA (transmitters) and ±10V/0–10V/±5V/0–5V/1–5V (sensors) for multi‑sensor systems.
  • Precision Conversion: 24‑bit ADC with 12‑bit linearity for tight control loops (e.g., flow/pressure regulation).
  • Fast Sampling: 10µs per channel captures dynamic signals in high‑speed manufacturing (e.g., web tension, robot positioning).
  • Noise Filtering: 8–500Hz filters eliminate motor/VFD noise for stable readings in harsh plants.
  • LED Status: Module OK/Field Status LEDs speed troubleshooting (e.g., channel overloads, backplane communication loss).
  • Backplane Power: No external supply; simplifies installation and reduces wiring cost.
  • Space‑Efficient Design: Single‑slot module maximizes I/O density in crowded cabinets.
  • Calibration‑Free: Factory‑calibrated for consistent performance; no field recalibration needed.
  • Firmware Compatibility: Works with RX3i CPUs (≥v3.0) and Machine Edition (≥v5.0 SP3) for easy system upgrades.

Application Scenarios

  • Process Automation: Measures pressure, temperature, flow, and level in chemical, oil/gas, and water treatment with 4–20mA transmitters and ±10V sensors.
  • Manufacturing Lines: Captures web tension, motor speed, and robot position in automotive, packaging, and semiconductor fabrication with differential inputs for noise immunity.
  • HVAC & Building Automation: Monitors air flow, temperature, and humidity in commercial buildings with 0–10V/1–5V sensors and 4–20mA dampers.
  • Test & Measurement: Acquires 16 channels of sensor data for material testing (stress/strain), power supply characterization, and component validation.
  • Water/Wastewater: Converts 4–20mA flowmeter/pH sensor signals for pump control and chemical dosing with ±0.35% current accuracy.
  • Retrofit Projects: Upgrades legacy RX3i systems for high‑channel analog input with minimal wiring changes.
  • Energy Management: Monitors voltage/current in solar inverters, UPS systems, and power distribution with ±20mA/±10V transducers.

Ordering & Compatibility

Standard model: IC695ALG616‑EA. Compatible with RX3i universal backplanes; fits any I/O slot. Requires CPU firmware ≥3.0 and Machine Edition ≥5.0 SP3. Use shielded twisted‑pair (differential) or unshielded (single‑ended) cables; keep away from power lines. Pair with terminal blocks (TB1) for field connections; no external power needed—runs on backplane 3.3V/5V.
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