GE IC694MDL940

Product Overview

The IC694MDL940 is a 16‑channel normally‑open (Form A) relay output module from GE Fanuc (Emerson Automation) for PACSystems RX3i PLCs, offering 16 individually isolated outputs split into 4 groups of 4, each with a dedicated common terminal. It switches AC/DC loads (5–250VAC, 5–30VDC) with 2A per point (pilot duty), 4A per group common, and 5A inrush handling, plus 250VAC continuous (1500VAC surge) field‑to‑backplane/point‑to‑point isolation. It has 15ms on/off response, per‑channel LED indicators, and runs on +24VDC backplane power (135mA) with no external supply needed. The single‑slot module converts PLC digital commands into relay‑switched signals for industrial actuators, ideal for mixed AC/DC control with noise immunity and safety isolation.
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Description

Technical Specifications

Parameter Details
Manufacturer GE Fanuc (Emerson Automation)
Model Number IC694MDL940
Platform Compatibility PACSystems RX3i PLC Systems
Module Type 16‑point normally‑open (Form A) relay output
Output Channels 16 individually isolated, 4 groups of 4 with common terminals
Contact Form Normally Open (N.O.), Form A
Voltage Range 5–30VDC; 5–250VAC (50/60Hz)
Current Rating 2A per point (pilot duty); 4A per group common; 5A inrush
Isolation 250VAC continuous (1500VAC surge for 1 minute): field‑to‑backplane, point‑to‑point, group‑to‑group
Response Time 15ms max on/off
Minimum Load 10mA (DC); 10VA (AC)
Power Consumption +5VDC backplane: 7mA; +24VDC backplane (relay): 135mA
Indicators Module OK (green), Power (green), per‑channel On/Off (red)
Operating Temperature 0°C to 60°C (32°F to 140°F)
Storage Temperature -40°C to 85°C (-40°F to 185°F)
Humidity 5%–95% non‑condensing
Dimensions 127 mm × 76.2 mm × 152.4 mm (5.0 in × 3.0 in × 6.0 in)
Weight 0.5 kg (1 lbs 1 oz)
Mounting DIN rail via RX3i baseplate (any I/O slot)
Protection Class IP20
Agency Approvals UL, CE, ATEX Zone 2, IECEx, ABS, BV, DNV, GL, KRS, LR

Functional Features

  • Individually Isolated Outputs: 16 isolated channels prevent cross‑talk and enable mixed AC/DC loads.
  • Form A Relay Contacts: Normally‑open (N.O.) for fail‑safe load de‑energization on power loss.
  • Dual Voltage Support: 5–250VAC/5–30VDC to drive contactors, solenoids, and indicators.
  • High Inrush Handling: 5A inrush for motor starters and capacitive loads.
  • 250VAC Isolation: 250VAC continuous (1500VAC surge) blocks noise/transients for signal integrity.
  • Per‑Channel LED Indicators: Red LEDs show on/off status for quick troubleshooting.
  • Backplane‑Powered: Runs on +24VDC backplane (135mA) with no external supply required.
  • Fast Response: 15ms on/off for real‑time actuation in machine control.
  • Fuse‑Free Design: Simplifies maintenance and reduces replacement costs.
  • Single‑Slot Density: Fits any RX3i I/O slot for space‑efficient high‑channel control.

Application Scenarios

  • Process Automation: Switches motor starters, solenoid valves, and alarm horns in chemical, oil/gas, and water treatment plants with mixed 24VDC/120VAC loads.
  • Manufacturing Lines: Controls conveyor motors, pneumatic actuators, and limit switches in automotive, packaging, and semiconductor fabrication with isolated wiring.
  • HVAC & Building Automation: Regulates dampers, fans, and lighting contactors with relay isolation for noise immunity.
  • Test & Measurement: Generates 16 channels of relay‑switched signals for sensor calibration, power supply testing, and material fatigue analysis.
  • Marine & Offshore: Complies with ABS/BV/DNV approvals for shipboard process control in Zone 2 hazardous areas.
  • Retrofit Projects: Upgrades legacy RX3i systems for mixed AC/DC control with minimal wiring changes.
  • Safety Systems: Isolates emergency stop circuits, interlocks, and safety relays with 250VAC isolation.

Ordering & Compatibility

Standard model: IC694MDL940. Compatible with all RX3i baseplates, CPUs, and I/O modules; fits any I/O slot. Requires +24VDC backplane power (135mA); no external supply needed. Use shielded twisted‑pair cables for noisy environments; unshielded for low‑noise applications. Pair with terminal blocks (TB1) for field connections; no internal battery required.
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