GE IC695ALG600

Product Introduction

The IC695ALG600 is an 8-channel universal analog input module for PACSystems RX3i, split into 2 isolated groups of 4 channels, plus 2 dedicated Cold Junction Compensation (CJC) channels for thermocouple accuracy. It is fully software-configurable via Proficy Machine Edition (no jumpers), supporting individual channel setup for voltage, current, thermocouple, RTD, and resistance inputs. It offers 6 selectable hardware filter frequencies (8–1000 Hz), 11–16 – bit resolution (per configuration), and full autocalibration. The module provides 250 VAC continuous optical isolation (field to backplane) and group – to – group isolation, with on – board diagnostics including open – circuit (most types) and RTD short – circuit detection. It uses a detachable terminal board (IC695TBB016/IC695TBS016), supports hot – swap, and operates with RX3i CPUs (release 9.00+), delivering flexible, high – precision analog signal acquisition for industrial automation.
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Description

Technical Specifications

Parameter Details
Module Type 8-Channel Universal Analog Input Module (PACSystems RX3i)
Input Channels 8 general – purpose channels (2 isolated groups of 4); 2 CJC channels
Input Types Voltage, current, thermocouple, RTD, resistance (individually configurable per channel)
Voltage Ranges ±10 V, 0–10 V, 0–5 V, 1–5 V, ±50 mV, ±150 mV
Current Ranges ±20 mA, 4–20 mA, 0–20 mA
Resistance Ranges 0–250/500/1000/2000/3000/4000 Ohms
Thermocouple Types B, C, E, J, K, N, R, S, T
RTD Types PT 385/3916, N 618/672, NiFe 518, CU 426
Resolution 11–16 bits (depends on input range and filter frequency)
Accuracy ±0.1% of full scale (typical)
Filter Frequencies 8 Hz, 12 Hz, 16 Hz, 40 Hz, 200 Hz, 1000 Hz (selectable per channel)
Isolation Field to Backplane: 250 VAC continuous, 1500 VAC for 1 minute (optical); Group to Group: 250 VAC continuous, 1500 VAC for 1 minute
Power Consumption 320 mA max from +3.3 VDC backplane; 300 mA max from +5 VDC backplane
Operating Temperature -20°C to 60°C (storage: -40°C to +85°C)
Humidity 5% – 95% (non – condensing)
Mounting Single slot in RX3i Universal Backplane; detachable terminal board (AWG 14 – 22 wire)
Indicators Green Module OK LED, 8 channel status LEDs, 1 FIELD STATUS LED
Certifications UL, CE, ATEX C1D2, Zone 2, ABS, BV, DNV, GL, KRS, LR
Weight 0.68 kg
Terminal Board Requires IC695TBB016 (box – style) or IC695TBS016 (spring – style)
CPU Compatibility RX3i CPUs (release 9.00 or later)

Function Features

  1. Universal Input Flexibility: 8 channels configurable for voltage, current, thermocouple, RTD, or resistance, adapting to mixed sensor types in one module.
  2. 2 CJC Channels: Ensures accurate thermocouple measurements by compensating for cold junction temperature errors.
  3. 6 Selectable Filter Frequencies: 8–1000 Hz filters per channel reduce noise and optimize acquisition speed for dynamic processes.
  4. Software – Only Configuration: No jumpers needed; Proficy Machine Edition enables fast, error – free setup and reconfiguration.
  5. Full Autocalibration: Eliminates manual calibration, maintaining long – term accuracy and reducing maintenance downtime.
  6. Advanced Diagnostics: Open – circuit (most types) and RTD short – circuit detection enable proactive fault identification.
  7. High – Resolution Conversion: 11–16 – bit resolution ensures precise measurement across all input types.
  8. Strong Isolation Protection: 250 VAC continuous isolation (field to backplane/group to group) blocks noise and ground loops, ensuring signal integrity.
  9. Hot – Swap Capability: Replace modules without chassis power – down to minimize production downtime.
  10. Individual Channel LEDs: Visual status indicators allow quick troubleshooting of each input signal.

Application Scenarios

  • Process Control: Measures temperature (thermocouples/RTDs), pressure (4–20 mA), and flow (0–10 V) in oil/gas, chemical, and water treatment plants, using CJC for thermocouple accuracy and filters for noisy industrial environments.
  • Manufacturing Automation: Captures motor current (±20 mA), temperature (RTDs), and sensor voltages in automotive assembly, semiconductor fabrication, and packaging lines, leveraging universal inputs for mixed sensor integration.
  • Power Generation: Monitors transformer temperatures (thermocouples), generator currents (4–20 mA), and bus voltages (0–10 V) in utilities, using high – resolution conversion for precise grid control.
  • Marine & Offshore: Complies with marine certifications (ABS, BV, DNV), measures tank levels (0–5 V), engine temperatures (RTDs), and valve positions (4–20 mA) in Zone 2/ATEX C1D2 environments.
  • Building & Infrastructure: Integrates HVAC temperature (thermocouples), lighting current (0–20 mA), and energy meters (0–10 V) in smart buildings, using software configuration for flexible system design.
  • Food & Beverage: Monitors oven temperatures (thermocouples), mixing tank pressures (4–20 mA), and filling line sensors (±50 mV) with autocalibration for consistent quality control.
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