ICS Triplex TC-304-01-5M0 Trusted 5-Meter Maintenance & Diagnostic Cable

Technical Specifications

  1. Electrical & Signal Specifications
    • Cable Type: 6-core shielded twisted-pair (Belden 9536 equivalent)
    • Wire Gauge: 24 AWG (stranded copper conductors for flexibility)
    • Impedance: 100 ohms (matched for RS232 signal integrity)
    • Voltage Rating: 300 V AC/DC (continuous operation)
    • Current Rating: 1 A per conductor (max)
    • Insulation Resistance: ≥100 MΩ (at 500 V DC)
    • Capacitance: 20 pF per meter (conductor-to-conductor)
    • Attenuation: ≤1 dB per meter at 1 MHz
    • Shielding Effectiveness: ≥90 dB (at 100 kHz to 1 GHz)
    • Communication Protocol: RS232 (asynchronous serial, up to 115.2 kbps).
Category:
Description
  1. Mechanical Specifications
    • Length: 5 meters (16.4 feet) ± 0.1 meters (factory-calibrated)
    • Connectors: 9-way D-type male (IEC 60807-3) + 6-way DIN male (EN 50011)
    • Jacket Material: PVC (oil-resistant, flame-retardant per UL 94 V-0)
    • Strain Relief: Molded thermoplastic strain relief at both ends
    • Cable Diameter: 6 mm (0.24 inches)
    • Minimum Bend Radius: 30 mm (dynamic); 18 mm (static)
    • Weight: 0.6 kg (1.32 lbs)
    • Connector Protection: Dust caps for both connectors (factory-installed).
  2. Environmental Specifications
    • Operating Temperature: -40°C to +70°C (-40°F to +158°F)
    • Storage Temperature: -55°C to +85°C (-67°F to +185°F)
    • Relative Humidity: 5%–95% (non-condensing)
    • Vibration Resistance: IEC 60068-2-6 (2 g, 10–150 Hz)
    • Shock Resistance: IEC 60068-2-27 (15 g, 11 ms duration)
    • Oil Resistance: Compliant with ISO 7628 (resistant to mineral oil and industrial solvents)
    • Flame Retardancy: UL 94 V-0 (self-extinguishing within 10 seconds).
  3. Compliance & Compatibility
    • Safety Certification: IEC 61010-1 (electrical safety for measurement and control equipment)
    • Regulatory Compliance: CE marked, RoHS compliant, REACH compliant
    • System Compatibility: Trusted T8110 TMR processor modules, T8151 communication interface modules, T8100 series chassis
    • Protocol Support: RS232 asynchronous serial (up to 115.2 kbps), Trusted diagnostics protocol
    • Quality Standard: Manufactured to ICS Triplex ISO 9001 quality management system; 100% factory tested for electrical and mechanical performance.

Functional Features

  1. 5-Meter Maintenance Length: Optimized for control room and field diagnostics, balancing flexibility with minimal cable clutter.
  2. 6-Core Belden 9536 Equivalent Cable: Delivers reliable RS232 communication for firmware updates, configuration, and fault logging.
  3. Dual Foil & Braid Shielding: Eliminates electromagnetic interference (EMI) and radio frequency interference (RFI) in high-noise industrial environments.
  4. 100-Ohm Impedance Matching: Prevents signal reflection and crosstalk, ensuring error-free data transfer at up to 115.2 kbps.
  5. 9-Way D-Type + 6-Way DIN Connectors: Secure, industry-standard mating with EWS/PC and Trusted modules; prevents reverse polarity and misconnection.
  6. Molded Strain Relief: Reinforced stress points protect conductors from damage during installation and maintenance.
  7. Hot-Swap Diagnostics: Enables firmware uploads and fault troubleshooting without system shutdown, minimizing process disruption.
  8. Oil-Resistant PVC Jacket: Withstands industrial oils, chemicals, and mechanical stress for long-term durability.
  9. UL 94 V-0 Flame Retardancy: Self-extinguishes quickly to reduce fire risk in control rooms and skid-mounted enclosures.
  10. Factory-Tested Performance: 100% tested for continuity, insulation, and shielding to ensure consistent quality and reliability.
  11. RS232 Protocol Support: Compatible with Trusted diagnostics software for event log retrieval and system health monitoring.
  12. Anti-Static Packaging: Factory-sealed bag with desiccant protects connectors from static damage and moisture during storage and transport.

Application Scenarios

  1. Oil & Gas Refinery ESD System Diagnostics: Links EWS to T8110 TMR processors for emergency shutdown (ESD) system fault logging, firmware updates, and safety loop validation, ensuring SIL 3 compliance without process shutdown.
  2. Chemical Plant Reactor Control Troubleshooting: Connects PCs to T8151 communication modules for real-time diagnostics of reactor temperature and pressure control loops, using dual shielding to avoid EMI from nearby motor drives.
  3. Power Generation Turbine Protection Maintenance: Performs hot-swap firmware updates on T8110 processors for turbine overspeed and vibration protection systems, enabling millisecond response to critical faults without turbine shutdown.
  4. Marine Offshore FPSO Fire & Gas Monitoring: Retrieves event logs from T8151 modules via 5-meter cable, with oil-resistant jacket and strain relief to withstand saltwater mist and vibration in harsh marine environments.
  5. Refinery Burner Management System Configuration: Configures burner ignition and flame monitoring logic via EWS, using 100-ohm impedance matching to ensure error-free data transfer for API 556-compliant safety controls.
  6. Mining Hoist Safety Control Diagnostics: Troubleshoots hoist speed and brake system faults by linking PCs to T8110 processors, with dual shielding to eliminate interference from underground mining equipment while maintaining SIL 3 safety integrity.

Additional Information

  • Origin: United States
  • Warranty: 12-month warranty for new original cables; extended support via Rockwell Automation service contracts
  • Compatibility: Trusted T8110 TMR processors, T8151 communication interface modules, T8100 series chassis, Trusted diagnostics software (Trusted Toolset v5.x and above)
  • Installation: Plug-and-play with no tools required for mating or demating; connectors lock securely to prevent accidental disconnection
  • Maintenance: Inspect connectors for dust or corrosion; clean with lint-free wipes and isopropyl alcohol; store in anti-static packaging when not in use
  • Accessories: Dust caps for both connectors, installation guide, and cable tie for organized storage
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