ICS Triplex T9191 Tall Blanking Cover

Technical Specifications

  1. Mechanical Specifications
    • Material: Impact‑resistant industrial black plastic (high‑grade polymer)
    • Form Factor: Tall blanking cover for I/O slots without terminal adapters
    • Dimensions: 30.5 mm (height) × 124 mm (width) × 126 mm (depth) (1.20 in × 4.88 in × 4.96 in)
    • Weight: 0.1 kg (0.22 lb)
    • Mounting: Tool‑free snap‑fit installation into ICS Triplex Trusted/AADvance chassis I/O slots
    • Protection Rating: Maintains chassis IP20 rating against dust and finger contact
    • Color: Black (standard industrial chassis color for visual consistency)
  2. Environmental Specifications
    • Operating Temperature: -20°C to +70°C (-4°F to 158°F)
    • Storage Temperature: -40°C to +85°C (-40°F to 185°F)
    • Relative Humidity: 10%–95% (non‑condensing)
    • Vibration Resistance: Compliant with IEC 60068‑2‑6 (2 g, 10–150 Hz)
    • Shock Resistance: Compliant with IEC 60068‑2‑27 (15 g, 11 ms duration)
    • Chemical Resistance: Resistant to oils, greases, and common industrial solvents
    • Ingress Protection: Seals I/O slots to preserve chassis IP20 rating
Category:
Description
  1. Compliance & Compatibility
    • Compliance: CE marked; UL listed for industrial control equipment
    • Chassis Compatibility: ICS Triplex Trusted T8100 controller chassis, Trusted T8300 expander chassis, AADvance controller chassis
    • Slot Compatibility: Unused I/O positions with no terminal adapter (TA) installed
    • Safety Integration: Maintains system compliance with IEC 61508 SIL 3 standards
    • Regulatory Approvals: Compliant with RoHS directives for environmental safety
  2. Installation & Maintenance
    • Installation Method: Tool‑free snap‑fit; align with slot guides and press until secure
    • Removal: Grip cover edges and pull outward to release from chassis
    • Maintenance: No periodic cleaning or calibration required; replace if damaged
    • Replacement Cycle: Indefinite service life under normal operating conditions

Functional Features

  1. Dust & Debris Protection: Seals unused I/O slots to prevent contamination of backplane connectors and internal chassis components.
  2. Tool‑Free Installation: Snap‑fit design enables quick, no‑tool setup and removal for efficient maintenance.
  3. SIL 3 Compliance Support: Preserves system integrity to meet IEC 61508 SIL 3 safety requirements.
  4. IP20 Rating Preservation: Maintains chassis dust and finger contact protection when slots are unused.
  5. Impact‑Resistant Plastic: Withstands mechanical stress, vibration, and harsh industrial conditions.
  6. Chassis Visual Consistency: Black color matches Trusted/AADvance chassis for uniform appearance.
  7. Terminal Adapter (TA) Exclusion Fit: Specifically designed for slots without TAs to avoid installation errors.
  8. Backplane Connection Protection: Shields exposed backplane pins from damage during module handling.
  9. Quick Access Design: Enables rapid removal to install I/O modules during system upgrades.
  10. Chemical & Temperature Resilience: Operates reliably in extreme temperatures and chemical‑exposed environments.
  11. RoHS Compliance: Meets environmental standards for hazardous substance restrictions.
  12. Universal Chassis Compatibility: Works with Trusted T8100/T8300 and AADvance controller chassis.

Application Scenarios

  1. Oil & Gas ESD Chassis Maintenance: Seals unused I/O slots in Trusted T8100 ESD system chassis, preventing dust ingress in offshore or refinery environments to maintain SIL 3 compliance.
  2. Chemical Plant Safety Interlock Systems: Protects AADvance controller chassis slots during plant expansions, where I/O modules are added incrementally, ensuring backplane integrity between upgrades.
  3. Power Generation Turbine Control: Shields empty I/O positions in Trusted T8300 expander chassis from steam, oil, and vibration, preserving system reliability for turbine protection applications.
  4. Pharmaceutical Batch Processing: Maintains IP20 protection in clean‑room AADvance chassis, preventing particulate contamination that could affect regulatory compliance for FDA‑mandated processes.
  5. Marine Offshore Fire & Gas Systems: Protects Trusted chassis slots from saltwater mist and humidity, ensuring safety system uptime in harsh marine environments.
  6. Mining Process Automation: Seals unused I/O positions in AADvance controllers exposed to dust and vibration, reducing the risk of false I/O faults in conveyor or pump control systems.

Additional Information

  • Origin: United States
  • Warranty: 12‑month warranty for new original units; replacement via Rockwell Automation service contracts
  • Compatibility: Trusted T8100 controller chassis, Trusted T8300 expander chassis, AADvance controller chassis (all models)
  • Installation: Tool‑free snap‑fit into unused I/O slots without terminal adapters
  • Maintenance: Inspect quarterly for cracks or damage; replace if compromised
  • Accessories: No additional accessories required; packaged individually for inventory management
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