CS Triplex T8432 Trusted 1oo2D 60‑Channel Dual Analog Input Module

Technical Specifications

  1. Mechanical Specifications
    • Form Factor: Trusted chassis‑mounted module (fits standard Trusted controller/expander chassis slots)
    • Dimensions (H×W×D): 241 mm × 51 mm × 181 mm (9.5 in × 2.0 in × 7.1 in)
    • Weight: 0.95 kg (2.09 lb)
    • Front Panel: 60 channel status LEDs (green = active), power LED (green), fault LED (red), hot swap release lever
    • Mounting: Tool‑less insertion into Trusted chassis (compatible with T8300 expander chassis)
    • Material: Industrial‑grade PCB with conformal coating; metal shielded enclosure for EMC compliance
    • Connectors: 96‑way C‑type backplane connector; dual redundant 24 VDC power inputs (diode‑ORed)
  2. Electrical Specifications
    • Input Signal: Configurable per channel—0–10 VDC, ±10 VDC, 0–5 VDC (voltage mode only)
    • Input Impedance: 1 MΩ (compatible with 2‑wire/3‑wire voltage transmitters)
    • Power Supply: 20–32 VDC redundant backplane supply (24 VDC nominal)
    • Power Consumption: < 7 W maximum
    • Resolution: 16‑bit (152.6 μV LSB for 0–10 VDC; 305.2 μV LSB for ±10 VDC; 76.3 μV LSB for 0–5 VDC)
    • Accuracy: 0.05% of full scale (calibrated)
    • Update Rate: 100 ms per channel (configurable via Trusted software)
    • Isolation: 2500 VDC galvanic isolation between channels and backplane
    • Overrange Protection: ±15 VDC (no damage); reverse polarity protection (-32 VDC to +40 VDC)
    • Diagnostics: On‑board open/short circuit detection; 1oo2D voting discrepancy alerts; 1 ms SOE reporting
Category:
Description
  1. Environmental Specifications
    • Operating Temperature: -40°C to +70°C
    • Storage Temperature: -40°C to +85°C
    • Relative Humidity: 5%–95% (non‑condensing)
    • Shock Resistance: 30 g, 11 ms duration (per IEC 60068‑2‑27)
    • Vibration Resistance: 5 g, 10–150 Hz (per IEC 60068‑2‑6)
    • EMI/EMC Compliance: EN 61000‑6‑2 (immunity), EN 61000‑6‑4 (emissions); CE, UL certified
    • Hazardous Area Certifications: ATEX II 2G Ex ia IIC T4 Ga; IECEx IECEx Ex ia IIC T4 Ga
  2. Safety & Compliance
    • Safety Certification: TÜV Certified IEC 61508 SIL 3; UL 61010‑1; CSA C22.2 No. 61010‑1; CE marked
    • Fault Tolerance: 1oo2D duplicated signal paths with real‑time diagnostics
    • Mean Time Between Failures (MTBF): 900,000 hours (per Telcordia SR‑332, 25°C)
    • Calibration: Field‑configurable; recommended calibration interval: 2 years
    • Voting Logic: 1oo2D majority voting with diagnostics to ensure valid output despite single channel failure
    • Safety State: Configurable to 0 VDC for fail‑safe signal reporting

Functional Features

  1. 60 Independent Channels: High‑density voltage input acquisition reduces chassis slot count for large‑scale SIS.
  2. 1oo2D Fault Tolerance: Duplicated signal paths with diagnostics eliminate single points of failure.
  3. 2500 VDC Isolation: Prevents fault propagation between field devices and system backplane.
  4. 16‑Bit Resolution: Precise measurement of voltage signal variations (152.6 μV LSB for 0–10 VDC).
  5. Hot Swappable: SmartSlot technology enables module replacement without system shutdown.
  6. Redundant Power: 20–32 VDC diode‑ORed backplane supply for power fault immunity.
  7. Multi‑Voltage Ranges: Configurable 0–10 VDC, ±10 VDC, 0–5 VDC inputs per channel for sensor flexibility.
  8. Overrange Protection: ±15 VDC tolerance handles sensor signal spikes without damage.
  9. Open/Short Circuit Detection: Real‑time alerts for channel faults via Trusted system software.
  10. 100 ms Update Rate: Faster response for time‑critical process monitoring.
  11. 1 ms SOE Reporting: Captures state changes for audit trails and root‑cause analysis.
  12. Hazardous Area Ready: ATEX/IECEx certifications for explosive atmosphere deployment.
  13. Front‑Panel Diagnostics: Channel status, power, and fault LEDs enable rapid troubleshooting.
  14. Wide Temperature Range: Operates from -40°C to +70°C for extreme industrial conditions.

Application Scenarios

  1. Oil & Gas Production: Monitors 60 pressure/level sensors in wellhead control panels, with 1oo2D fault tolerance for ESD systems.
  2. Chemical Processing Plants: Acquires voltage signals from temperature/flow transmitters in reactor vessels, supporting batch control with SIL 3 compliance.
  3. Power Generation (Nuclear/Conventional): Tracks turbine vibration, steam pressure, and generator temperature sensors with 1 ms SOE for safety event logging.
  4. Water & Wastewater Treatment: Monitors 60 pH, turbidity, and flow sensors in purification processes, with 1oo2D diagnostics for continuous operation.
  5. Pharmaceutical Manufacturing: Measures bioreactor dissolved oxygen and temperature via voltage transmitters, ensuring GMP‑compliant process control.
  6. Mining Operations: Collects voltage signals from underground gas detectors and conveyor load cells, with hot swap for remote maintenance in harsh environments.

Additional Information

  • Origin: United States
  • Warranty: 12‑month warranty for new original units; extended warranties via Rockwell Automation service contracts
  • Compatibility: Trusted controller chassis, T8300 expander chassis, T8311/T8311C expander interface modules
  • Installation: Tool‑less insertion into Trusted chassis; wire voltage sensors to backplane connector; connect redundant 24 VDC power
  • Maintenance: Hot swap for replacement; inspect LEDs for channel/power status; calibrate every 2 years
  • Accessories: Trusted system software, voltage transmitter cables, backplane connector adapters, 1oo2D voting configuration tools
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