Triconex 3625C1 32-Point Triple Modular Redundancy Digital Output Module

Technical Specifications

Electrical Parameters
- It is configured with 32 commoned digital output channels, the nominal output voltage is 24 VDC, and the adaptive voltage range is 16 – 32 VDC, with a maximum withstand voltage of 36 VDC.
- Each output channel can provide a maximum current of 1.7 A, the overall power consumption of the module is less than 13 watts, and some data shows that its output power can reach 15 watts.
- It adopts a dual-power design, which further improves the stability of power supply and avoids system operation interruption caused by single power failure.
Processing and Memory Parameters
- It is equipped with a dual-core PowerPC processor with a clock frequency of 800 MHz, which can efficiently support complex control algorithms and logic operations.
- The module provides a memory range of 1 GB – 8 GB, which can store a large number of control logic programs and real-time operating data to meet the needs of complex industrial control scenarios.

Category: Triconex

Description

- Physical and Environmental Parameters
  - The module has dimensions of 120 mm × 80 mm × 40 mm and a weight of approximately 0.5 kg. The compact size facilitates installation in various industrial control cabinets, and the aluminum alloy shell enhances its structural strength.
  - The operating temperature range is -40°C to 70°C, and the storage temperature range is expanded to -40°C to 85°C. It can work normally in an environment with a non-condensing relative humidity of 5% – 95%, adapting to extreme temperature changes and humid industrial sites.
Functional Features
- Triple Modular Redundancy Ensures Fault Tolerance
  - The triple modular redundancy architecture enables the module to have strong fault tolerance. Three independent channels perform the same control task synchronously. When a single channel fails, the system can realize fault tolerance through an internal voting mechanism. This design ensures that the module can still maintain normal output signals without being affected, thus avoiding production accidents or interruptions caused by single-point faults.
- Comprehensive Fault Protection and Diagnosis
  - It is equipped with a complete electronic protection function. When short circuit, overload or overheating occurs in the output circuit, it can quickly cut off the output and automatically restore the output after the fault is eliminated.
  - The built-in self-diagnostic function can monitor the operating state of each channel and the connection state of field lines in real time. Once a fault is detected, it will send fault information to the upper controller immediately to help maintenance personnel quickly locate and solve problems.
- Strong Compatibility and Easy Integration
  - It supports multiple communication protocols including Ethernet, PROFIBUS-DP and Modbus RTU. This multi-protocol support capability allows the module to flexibly connect with different types of industrial control systems, breaking the compatibility limitations between different brand devices.
  - The modular design allows it to be quickly installed in the corresponding rack slots, and it can be put into use after simple configuration without complex debugging procedures, which effectively shortens the construction and upgrade cycle of the industrial control system.
Application Scenarios
- Petrochemical and Oil and Gas Industry
  - In onshore refineries and offshore drilling platforms, the module is integrated into emergency shutdown systems and pressure protection systems. It controls the opening and closing of emergency cut-off valves and the start-stop of oil transfer pumps. When abnormal parameters such as gas leakage and overpressure are detected on site, it can immediately send out control signals to cut off the dangerous source and prevent explosion and fire accidents.
  - In long-distance oil and gas transmission pipeline systems, it is used to control the switching of section valves. It adjusts the valve state according to real-time pressure and flow signals to ensure the stability and safety of the entire transmission process.
- Power and Nuclear Power Industry
  - In thermal power plants, it is applied to boiler protection and steam turbine control systems. It is responsible for controlling the opening and closing of safety valves and fuel control valves. When the boiler pressure exceeds the safety threshold or the steam turbine operates abnormally, it can trigger pressure relief or fuel cut-off actions in time to protect core power generation equipment from damage.
  - In nuclear power facilities, it is part of the safety-related control system and is used to control the operation of auxiliary safety equipment and the transmission of alarm signals. When abnormal parameters appear in the nuclear power unit, it can quickly switch the related equipment to a safe state to avoid nuclear safety hazards.
- Metallurgical and Pharmaceutical Industry
  - In metallurgical factories, it is integrated into blast furnace safety interlock and steel rolling process control systems. It controls the operation of material conveying equipment and smelting auxiliary equipment. When the smelting temperature and material ratio deviate, it can timely adjust the equipment state or stop the operation to ensure the stability of the smelting process.
  - In pharmaceutical workshops with strict process requirements, it is used in the safety control system of key production links. It controls the switching of raw material transmission pipelines and the operation of reaction kettles. When process parameters such as temperature and pH value are abnormal, it can immediately cut off the raw material supply to ensure the safety and qualification of pharmaceutical products.

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