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Triconex 3009 Enhanced Main Processor (UMP) Module
Triconex 3009 Enhanced Main Processor (UMP) Module
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Triconex 3201 Communication Module
Triconex 3201 Communication Module

Triconex 3101 Tricon Main Processor Module

Technical Specifications

    • Processor and Memory Parameters
      • It is equipped with a 32-bit Motorola MPC860 processor running at a clock speed of 50 MHz, which efficiently supports the operation of complex control logic.
      • It is configured with 6MB Flash PROM for stable storage of application programs, 16MB DRAM for running programs and storing sequence of events data, and 8KB NVRAM dedicated to maintaining variables.
    • I/O and Power Parameters
      • It is equipped with 8 digital input channels, 8 digital output channels, 4 analog input channels, and 4 analog output channels. It supports input types such as dry contacts, photoelectric signals and analog signals, and output types including relays and transistors.
      • The digital output current reaches 500mA, the typical input voltage is 24V DC, and some models can support 5V DC input. The module has a rated power of 12W.
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Description
    • Physical and Environmental Parameters
      • It has dimensions of 176mm x 102mm x 25mm and a weight of approximately 5kg, facilitating installation and integration into industrial cabinets.
      • Its operating temperature range is -40°C to +70°C, and the storage temperature range extends to -40°C to +85°C. It can work normally in an environment with 5% to 95% non-condensing humidity.
      • It has an IP67 protection rating, which effectively resists the intrusion of dust and water and adapts to harsh on-site industrial conditions.
    • Communication and Certification Parameters
      • It is equipped with multiple communication interfaces such as Ethernet, RS-232 and RS-485, and supports communication protocols including Modbus RTU, Ethernet/IP and Profinet to achieve smooth data interaction with various industrial devices.
      • It has obtained SIL 3 certification, which meets the safety compliance requirements of high-risk industrial applications in various countries and regions.
  • Functional Features
    • Triple Modular Redundancy Ensures Fault Tolerance
      • The triple modular redundancy architecture forms a reliable safety barrier for the system. When partial module failures occur due to hardware aging or harsh environmental factors, the system can still rely on the normal operation of the remaining functional modules to continue implementing control tasks without affecting the overall industrial production process.
    • Powerful Diagnostic and Logging Capabilities
      • It has built-in advanced diagnostic functions that continuously monitor the operating status of its own hardware and software. It can quickly detect faults in components and communication links, and record related fault information into event logs.
      • The event logs provide detailed data support for maintenance personnel to trace the cause of faults, greatly reducing the time and difficulty of troubleshooting.
    • Strong Expandability and Easy Maintenance
      • Its modular design allows flexible combination with various Triconex I/O modules and communication modules. Users can expand the system scale according to the needs of production scale expansion without reconfiguring the core control architecture.
      • It provides user-friendly human-machine interfaces and programming interfaces. Combined with online diagnostic tools, it simplifies the configuration, debugging and daily maintenance processes of the module, reducing the professional threshold for operation and maintenance personnel.
  • Application Scenarios
    • Oil and Gas Industry
      • On offshore oil platforms and long-distance oil and gas transmission pipelines, it serves as the core component of emergency shutdown systems and fire and gas detection systems. It monitors the operating status of pumps, valves and compressors in real time, and triggers emergency shutdown procedures immediately when detecting gas leakage or excessive pipeline pressure.
      • In oil refineries, it is integrated into the process safety control system to coordinate and control the operation of oil distillation and catalytic cracking equipment, preventing fire and explosion accidents caused by abnormal process parameters.
    • Chemical and Pharmaceutical Industry
      • In chemical plants producing flammable, explosive and toxic substances, it is applied to reactor safety control systems. It precisely controls parameters such as reactor feeding speed and reaction temperature, and cuts off the feeding system in a timely manner when parameters exceed the safety threshold to avoid dangerous chemical reactions.
      • In the pharmaceutical industry, it is used in safety-critical production processes that require compliance with SIL 3 standards. It monitors the mixing ratio of raw materials and production environment parameters, ensuring that pharmaceutical production meets strict safety and quality standards.
    • Power and Metallurgical Industry
      • In power plants and substations, it monitors switch states and protection signals of the power system in real time. It is integrated into turbine and boiler control systems to quickly respond to abnormal operating conditions and avoid large-scale power outages caused by equipment failures.
      • In iron and steel plants and non-ferrous metal smelters, it controls and monitors blast furnaces, converters and continuous casting machines on the production line. It ensures the stable operation of metallurgical equipment through real-time data collection and interlock control, and improves production efficiency and product quality.
    • Other Industrial Fields
      • In water treatment plants, it is used to monitor water quality parameters and the operating status of water treatment equipment. It adjusts the operation of filtration and disinfection equipment in real time to ensure that the treated water meets the discharge or reuse standards.
      • In papermaking factories, it is applied to the safety control of high-temperature drying equipment and pulp mixing systems. It prevents equipment damage and production accidents by monitoring temperature and material concentration parameters.
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