ProSoft PTQ-PDPMV1 PROFIBUS DPV1 Master Network Interface Module for Quantum Processors

Technical Specifications

  • Power and Physical Parameters
    • It uses a 24VDC power supply and has a power consumption of 1.5W, which is compatible with standard industrial power supply configurations.
    • Its dimensions are 110 mm × 95 mm × 50 mm and weighs 0.5 kg. The compact size allows for flexible installation in industrial control cabinets.
    • It operates within a temperature range of -40°C to 85°C and can withstand a humidity range of 5% to 95% without condensation, adapting to harsh industrial environmental conditions.
  • Communication Parameters
    • It serves as a PROFIBUS DPV1 master interface and supports baud rates ranging from 9600 bps to 12 Mbps, with automatic baud rate detection for all valid PROFIBUS DPV1 rates.
    • It can connect up to 125 slave devices when using repeaters, and can also connect PROFIBUS PA slaves to the network through DP/PA couplers or links.
    • It requires Ethernet connectivity for normal operation, and uses UDP messaging to back up data in status registers between modules to determine switchover conditions.
Category:
Description
    • Hardware and Software Compatibility Parameters
      • It is built with Siemens ASIC ASPC2 Step E and Infineon C165 microprocessor to ensure stable operation performance.
      • It is compatible with the Unity HEC hot standby functional specifications, and can support up to six modules per rack, while hot standby implementations can support up to four modules per rack.
      • It works with ProSoft Configuration Builder (PCB) software and is equipped with PROFIBUS DPV1 master FDT communication DTM software for configuration and management.
  • Functional Features
    • Comprehensive Hot Standby Support
      • It supports the hot standby function of the Quantum 140CPU67160 processor. After firmware upgrade, it can automatically recognize the processor and activate the hot standby function. The switchover time is generally 100 ms and does not exceed 300 ms when the baud rate is 500 kbps or higher.
      • It provides diagnostic and status words to display the working status of the active primary master and passive secondary master. When two masters communicate on the network, it can adapt to the change of network token time and ensure the continuous and stable operation of the system during switchover.
    • Easy Configuration and Intuitive Monitoring
      • It can be configured and managed for the PROFIBUS network through Ethernet. The PCB software provides a graphical user interface, and users can also use sample ladder logic and add-on instructions to simplify data transfer settings.
      • It is equipped with a 4-character alphanumeric scrolling LED display that presents status and diagnostic information in plain English without cryptic codes. An internal web server allows real-time access to module status, diagnostic data and firmware update services.
      • It supports ProSoft Discovery Service, which facilitates users to quickly identify modules, assign IP addresses and conduct overall network management and troubleshooting.
    • Strong Reliability and Expandability
      • Its firmware is flash-upgradable, and modules with serial numbers of 1451 and above can be upgraded on-site, which is convenient for users to obtain new functions without replacing the entire module.
      • Up to six modules can be installed per rack, which can meet the expansion needs of large-scale PROFIBUS networks. It also supports extended diagnostic data, alarm indication and confirmation processing, as well as multicast and broadcast telegrams, helping users quickly locate faults.
    • Wide Protocol Adaptability
      • It supports PROFIdrive 3.1 compliant parameter read and write operations, and can issue sync and freeze commands to meet the communication requirements of motion control and process control scenarios.
      • It is equipped with PROFIBUS communication DTM software, which can interface with any compliant FDT software container, FDT device DTM and relevant PROFIBUS slave devices to improve compatibility with various industrial software and devices.
  • Application Scenarios
    • Process Control in Petrochemical and Energy Industry
      • In oil refineries, it connects Quantum processors with PROFIBUS-based flow meters, pressure transmitters and control valves on the production line. It realizes real-time transmission of process parameters and control signals, and the hot standby function ensures that the communication link will not be interrupted due to a single point of failure, thus guaranteeing the stability of the refining process.
      • In thermal power plants, it integrates the Quantum-based central control system with PROFIBUS slave devices such as boiler temperature sensors and steam pressure regulators. It transmits monitoring data and control instructions stably, and its high-temperature resistance enables it to operate reliably in the high-temperature environment near the boiler.
    • Automated Production Lines in Manufacturing
      • In automobile assembly workshops, it links Quantum PLCs with PROFIBUS-compatible robotic arms, conveyor belts and assembly testing equipment. It achieves seamless transmission of assembly process data and equipment status information, and the function of supporting up to 125 slave devices meets the communication needs of multi-station assembly lines.
      • In food and beverage processing lines, it connects the production control system with PROFIBUS-based filling machines, packaging equipment and quality inspection sensors. It ensures the synchronization of each process in the production line and uses extended diagnostic functions to quickly handle equipment communication faults, reducing production downtime.
    • Water Treatment and Environmental Protection Systems
      • In sewage treatment plants, it integrates Quantum processors with PROFIBUS slave devices such as water quality sensors, water pumps and dosing valves. It transmits data such as pH value and turbidity of sewage in real time, and the central control system adjusts the operation of treatment equipment through the module to ensure that the discharged water meets the standards.
      • In water supply systems, it connects the water supply scheduling system with water pressure sensors and flow control valves in each pipe network node. It realizes remote monitoring and control of the water supply network, and its reliable communication performance ensures the stable operation of the urban water supply system.
    • Upgrade of Legacy Industrial Control Systems
      • When old industrial systems equipped with a large number of PROFIBUS slave devices need to be upgraded and connected to Quantum processor-based control systems, this module can directly act as a communication bridge. It avoids the high cost of replacing a large number of existing slave devices, realizes the seamless integration of new and old systems, and shortens the system upgrade cycle.
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