ProSoft 6104-WA-PDPM Wireless PROFIBUS DP Gateway Master Module

Technical Specifications

  • Wireless Communication Parameters
    • It operates in the 2.4 GHz frequency band ranging from 2400 MHz to 2483.5 MHz and complies with the IEEE 802.11 b wireless standard.
    • The wireless data rate can reach up to 11 Mbps, with an output power of 32 mW (15 dBm) and a maximum open-air transmission distance of 400 meters.
    • It is equipped with two RP-SMA connectors that support antenna diversity, which enhances the stability of wireless signal reception and transmission.
  • PROFIBUS DP Related Parameters
    • It is equipped with an RS-485 PROFIBUS DP interface and supports PROFIBUS DP and DP-V1 protocols.
    • The communication baud rate of PROFIBUS DP ranges from 9.6 kbps to 12 Mbps, and it can support up to 125 PROFIBUS DP slave devices.
  • Power and Mechanical Parameters
    • It has a power supply requirement of 10 – 36 VDC, adapting to different industrial power supply environments.
    • It adopts a DIN rail mounting design with an IP20 protection rating, which fits the standard installation specifications of industrial control cabinets and prevents dust intrusion effectively.
Category:
Description
    • Environmental Parameters
      • The operating temperature range is -20°C to +70°C, enabling stable operation in both low-temperature workshops and high-temperature industrial sites.
      • Its structural design and material selection allow it to withstand the common harsh operating conditions in industrial environments, such as electromagnetic interference and mechanical vibration.
  • Functional Features
    • Reliable Wireless Transmission with Strong Anti-interference
      • The adoption of ProSoft Wireless Protocol optimizes wireless bandwidth utilization and ensures efficient and stable data transmission. The built-in WEP encryption feature enhances the security of wireless communication and prevents data leakage during transmission.
      • The antenna diversity technology supported by the dual RP-SMA connectors reduces the impact of signal attenuation and interference, maintaining stable communication quality even in complex industrial environments with multiple devices.
    • Powerful PROFIBUS Network Management Capabilities
      • As a master module, it can manage up to 125 PROFIBUS DP slave devices and supports a wide range of baud rates, which can adapt to different PROFIBUS DP network scale requirements.
      • It is compatible with PROFIBUS DP and DP-V1 protocols, enabling it to interact with various PROFIBUS-compliant field devices such as sensors and actuators, covering most industrial control scenarios.
    • Simple Installation and Easy Integration
      • Its standalone DIN rail-mounted design simplifies the installation process, requiring no additional hardware and saving space in the control cabinet. It can be quickly fixed and deployed in the industrial site.
      • It can be seamlessly integrated into existing PROFIBUS DP networks without overhauling the original network structure, and its configuration process is simple, reducing the difficulty of system transformation for users.
    • Practical Diagnostic and Monitoring Functions
      • The module is equipped with diagnostic LEDs that display power status, RF link status and network activity, allowing maintenance personnel to intuitively grasp the module’s operating status.
      • It provides extended diagnostic information that can monitor communication links and module operating health in real time, helping to quickly locate and resolve communication failures.
  • Application Scenarios
    • Automated Material Handling Systems
      • In systems with AGVs and rail-guided vehicles, the module realizes wireless data exchange between the central control system and these mobile devices. It transmits movement control instructions and receives position and task completion signals, improving the flexibility and efficiency of material transportation in workshops and warehouses.
    • Port and Heavy Machinery
      • For equipment such as port cranes and gantry cranes, it replaces complex cable reels with wireless connections. It avoids cable wear, breakage and other problems caused by mechanical movement, reduces maintenance frequency and costs, and ensures continuous communication during equipment operation.
    • Rotating and High-movement Industrial Equipment
      • In rotating equipment such as rotary kilns and turntables in the metallurgical and building materials industries, wired cables are prone to damage due to long-term rotation. The module realizes stable communication between the control system and the rotating equipment, ensuring the timely transmission of temperature, speed and other operational data.
    • Hard-to-wire Industrial Sites
      • In large-scale manufacturing workshops, intelligent logistics warehouses and other sites where wired layout is costly and complicated, the module builds a reliable wireless communication network. It connects scattered PROFIBUS DP devices such as conveyors and sorting machines, realizing unified control and management of the entire production and logistics process.
    • Oil and Gas Industry
      • In oil fields and natural gas processing plants, where equipment is often distributed over large areas and across physical obstacles, the module enables wireless communication between on-site sensors, flow meters and the central control system. It ensures the real-time collection of parameters such as oil and gas flow and pressure, supporting safe and stable operation of the site.
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