ABB 5SHX1445H0001 3BHL000391P0101 3BHB003230R0101 5SXE05-0152

Functional Features

• High Power Density: Compact package design integrates high-current IGBT chips, reducing installation space in power cabinets.
• Low Energy Loss: Low on-state voltage drop and optimized switching characteristics minimize power dissipation, improving overall system efficiency.
• Robust Reliability: Industrial-grade chip materials and advanced packaging technology ensure stable operation under extreme temperature, voltage, and current fluctuations.
• Fast Switching Response: Supports high-frequency switching (up to 10 kHz), enabling precise control of power output for dynamic industrial loads.
• Integrated Protection: Built-in overcurrent, over-temperature, and short-circuit protection prevents module damage and enhances system safety.

Application Scenarios

• Medium-voltage frequency converters (MV drives) for high-power motors (500kW–2MW) in industries like metallurgy, cement, and mining.
• Grid-connected inverters for renewable energy systems (e.g., large-scale solar PV plants, wind turbines) to convert DC power to AC for grid integration.
• Industrial UPS systems (uninterruptible power supplies) for critical loads in data centers, oil refineries, and power plants.
• High-voltage DC (HVDC) light systems for power transmission and distribution in smart grids.

2. Product: ABB 3BHB003230R0101

Product Name

• ABB 3BHB003230R0101 Power Supply Module for Industrial Automation Controllers

Product Introduction

• It is a dedicated industrial-grade power supply module designed for ABB’s AC 800M distributed control system (DCS) and S800 I/O modules. It provides stable, regulated DC power to control units, I/O circuits, and communication modules in harsh industrial environments. With high anti-interference capability and wide input voltage range, it ensures continuous power supply for critical automation components, avoiding system downtime caused by power fluctuations.

Technical Specifications

• Input Parameters:
  • Input voltage range: 100–240V AC (50/60 Hz); 110–300V DC (dual-input compatible)
  • Input current: Maximum 5A (at 100V AC); 2.5A (at 240V AC)
  • Input surge current: Maximum 30A (peak, at 240V AC start-up)
• Output Parameters:
  • Output voltage: 24V DC (regulated, ±1% accuracy)
  • Output current: 10A (continuous); 15A (peak, 10 seconds)
  • Output ripple & noise: Maximum 50mV (peak-to-peak)
• Environmental & Safety:
  • Operating temperature: -25°C – 70°C
  • Storage temperature: -40°C – 85°C
  • Relative humidity: 5% – 95% (non-condensing)
  • Protection class: IP20 (module); IP40 (with optional housing)
  • Safety certifications: IEC 61010-1, UL 508, CSA C22.2 No. 14
• Protection Features:
  • Overload protection (120% of rated current, auto-recovery)
  • Overvoltage protection (30V DC, latch-off)
  • Short-circuit protection (crowbar type, auto-recovery)
  • Over-temperature protection (thermal shutdown at 85°C, auto-recovery)

Functional Features

• Dual-Input Compatibility: Supports both AC and DC input, adapting to diverse power supply conditions in industrial sites.
• High Stability: Regulated output voltage (±1% accuracy) ensures consistent performance of sensitive control circuits.
• Strong Anti-Interference: Complies with EN 61000-6-2 (industrial immunity standard) to resist electromagnetic interference (EMI) from nearby equipment.
• Wide Temperature Range: Operates reliably in extreme temperatures (-25°C – 70°C), suitable for harsh environments like steel mills and chemical plants.
• Plug-and-Play Installation: Compatible with ABB’s standard DIN rail mounting, enabling quick integration into existing DCS cabinets.

Application Scenarios

• Power supply for ABB AC 800M DCS controllers and S800 I/O modules in oil & gas, chemical, and power generation plants.
• Power support for industrial PLCs (Programmable Logic Controllers) and HMI (Human-Machine Interface) panels in manufacturing lines.
• Backup power for critical sensors and actuators in process control systems (e.g., pressure sensors, control valves).
• Power supply for communication modules (Ethernet, PROFINET) in industrial automation networks.

3. Product: ABB 5SXE05-0152

Product Name

• ABB 5SXE05-0152 Thyristor (SCR) Module for Medium-Voltage Power Control

Product Introduction

• It is a three-phase industrial-grade thyristor (Silicon Controlled Rectifier, SCR) module, designed for medium-voltage power control, rectification, and soft-start applications. It integrates six thyristor chips (three pairs for three-phase control) in a rugged package, enabling precise adjustment of AC power output or conversion of AC to DC. It is a core component in ABB’s medium-voltage soft starters, rectifiers, and power regulators, ensuring smooth, efficient control of high-power loads.

Technical Specifications

• Electrical Performance:
  • Rated repetitive peak off-state voltage (Vdrm): 1200V
  • Rated on-state average current (Itav): 150A (per thyristor; 150A per phase for three-phase operation)
  • On-state voltage drop (Vt): Maximum 1.8V (at Itav=150A, Tj=25°C)
  • Gate trigger current (Igt): 50–200mA (maximum 200mA at Vgt=10V)
  • Gate trigger voltage (Vgt): 2–10V (maximum 10V at Igt=200mA)
  • Switching frequency: Optimized for 50–60 Hz (line-frequency applications)
• Thermal & Mechanical:
  • Junction temperature range (Tj): -40°C – 125°C
  • Thermal resistance (Rth(j-c)): 0.25 K/W (per thyristor)
  • Package type: Press-pack or module package (compatible with liquid cooling)
  • Weight: Approximately 1.2kg
• Protection Features:
  • Overcurrent protection (via external fuses or current sensors)
  • Over-temperature protection (compatible with external temperature switches)
  • dv/dt and di/dt withstand capability (compliant with IEC 60747-6)

Functional Features

• Three-Phase Control: Integrated three-phase thyristor configuration simplifies circuit design for three-phase power systems.
• High Current Handling: Supports 150A per phase continuous current, suitable for medium-power industrial loads.
• Line-Frequency Optimization: Designed for 50–60 Hz operation, ensuring stable performance in grid-connected applications.
• Rugged Construction: Industrial-grade packaging resists vibration, shock, and moisture, adapting to harsh industrial environments.
• Easy Integration: Standard mounting dimensions and electrical interfaces enable compatibility with ABB’s medium-voltage control systems.

Application Scenarios

• Medium-voltage soft starters for large induction motors (e.g., pumps, fans, compressors) in water treatment plants and factories.
• Three-phase rectifiers for DC power supply in electroplating, electrolysis, and battery charging systems.
• Power regulators for electric heating equipment (e.g., industrial furnaces, heaters) in metallurgy and food processing industries.
• Grid-connected power control units for voltage regulation and power factor correction in distribution networks.