ABB TP858 (Order Number: 3BSE018198R1) Operator Panel

Technical Specifications

  • Display Performance:
    • Screen type: 10.4-inch color active matrix thin-film transistor (TFT) LCD
    • Resolution: 800 × 600 pixels (SVGA)
    • Display color depth: 24-bit true color
    • Backlight life: Minimum 50,000 hours (typical value under normal operating conditions)
    • Viewing angle: Horizontal ±70°, vertical ±50° (ensuring clear visibility from multiple positions)
  • Hardware Configuration:
    • Processor: 32-bit industrial-grade microprocessor (optimized for real-time HMI tasks)
    • Memory: 128 MB RAM (for running HMI software and temporary data) + 512 MB flash memory (for storing system firmware and application projects)
    • Communication ports: 2 × Ethernet ports (10/100 Mbps, RJ45 interface, supporting TCP/IP protocol for connection to AC 800M controllers or plant networks); 1 × RS-232 port (for local configuration or maintenance)
    • Input devices: Resistive touchscreen (supports single-touch operation, compatible with gloved use in industrial environments)
    • Power supply: Input voltage range 100–240 V AC, 50/60 Hz; Typical power consumption: 25 W (max); Power factor: >0.9 at full load
Category:
Description
  • Environmental Ratings:
    • Operating temperature: 0°C – 50°C (non-condensing)
    • Storage temperature: -20°C – 60°C
    • Relative humidity: 10% – 90% (non-condensing, no dew formation)
    • Protection class: IP65 (front panel, dust-tight and protected against low-pressure water jets from any direction); IP20 (rear panel, protected against solid objects >12.5 mm)
    • Vibration resistance: IEC 60068-2-6 standard, 10–500 Hz, 0.15 mm amplitude (operating condition); 0.3 mm amplitude (non-operating condition)
    • Shock resistance: IEC 60068-2-27 standard, 15 g acceleration, 11 ms duration (half-sine wave, non-operating condition)
  • Software & Compatibility:
    • Pre-installed HMI software: ABB Control Builder M compatible runtime (supports project download and execution from AC 800M DCS engineering environment)
    • Compatible systems: Fully integrated with ABB AC 800M DCS, S800 I/O modules, and ABB industrial communication protocols (e.g., PROFINET, Modbus TCP)
    • Language support: Multiple languages (including English, Chinese, German, French, etc.) for global industrial applications

Functional Features

  • Intuitive Process Monitoring: Supports real-time display of process variables (e.g., temperature, pressure, flow), equipment status (running/stopped/fault), and alarm indicators in the form of dynamic graphics, trend curves, and digital values.
  • Secure Operational Control: Enables operators to execute control commands (e.g., start/stop equipment, adjust setpoints) with multi-level user authentication (e.g., operator, supervisor, engineer) to prevent unauthorized operations.
  • Comprehensive Alarm Management: Automatically captures, classifies (e.g., warning, critical, urgent), and logs system alarms; supports alarm prioritization, pop-up notifications, and historical alarm query for quick fault troubleshooting.
  • Trend Data Analysis: Records historical process data (configurable sampling interval: 1–3600 seconds) and generates real-time/historical trend curves, allowing operators to analyze process changes and optimize production parameters.
  • High Industrial Durability: Resistive touchscreen with scratch-resistant surface, IP65 front protection, and wide temperature tolerance, ensuring stable operation in harsh industrial environments (e.g., dust, humidity, vibration).
  • Seamless System Integration: Native compatibility with ABB AC 800M DCS and S800 I/O modules; supports standard industrial communication protocols, enabling easy integration into existing plant automation networks.
  • Easy Maintenance & Configuration: Supports remote project download and software updates via Ethernet; built-in self-diagnostic functions (e.g., power supply monitoring, communication status check) to simplify maintenance.

Application Scenarios

  • Process Industries:
    • Oil & Gas: Used in upstream oil extraction (wellhead control), midstream pipeline transportation (pressure/flow control), and downstream refining (distillation, cracking process monitoring).
    • Chemical & Petrochemical: Integrated into batch reactors, continuous mixing systems, and storage tank farms to monitor temperature, pressure, and chemical composition.
    • Power Generation: Applied in thermal power plants (boiler, turbine control rooms) and renewable energy plants (solar/wind farm inverter monitoring) to track power output and equipment status.
    • Water & Wastewater Treatment: Used in water purification plants (filtration, disinfection process control) and sewage treatment plants (aeration, sedimentation tank monitoring).
  • Manufacturing Industries:
    • Pulp & Paper: Integrated into paper machine control systems to monitor web tension, moisture content, and rolling speed.
    • Metals & Mining: Used in smelting furnaces (temperature control) and mineral processing lines (conveyor speed monitoring).
  • Infrastructure & Utilities:
    • District Heating/Cooling: Monitors heat exchanger temperature and pump operation to optimize energy distribution.
    • Industrial Compressed Air Systems: Tracks compressor pressure, flow, and maintenance status to ensure stable air supply for production lines.
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