ABB 07KT98H4 (with Part Number GJR5253100R3262) Industrial Temperature Controller Module

Technical Specifications

  • Electrical Parameters
    • Power supply voltage: 24V DC (±10% tolerance).
    • Power consumption: Maximum 5W under full load.
    • Input signal types: Supports RTD (Resistance Temperature Detector, e.g., Pt100, Pt1000) and thermocouple (e.g., K, J, T, E type) signals.
    • Input range:
      • Pt100: -200°C to +850°C; Pt1000: -50°C to +600°C.
      • Thermocouple (K type): -270°C to +1372°C; J type: -210°C to +1200°C.
    • Output signal: 4-20mA DC (current loop) for control output; 2 relay outputs (SPDT, Single Pole Double Throw) for alarm or auxiliary control.
    • Measurement accuracy: ±0.1% of full scale (for RTD inputs); ±0.2% of full scale (for thermocouple inputs).
    • Sampling rate: 10 samples per second (10Hz).
Category:
Description
  • Environmental Parameters
    • Operating temperature: -10°C to +60°C.
    • Storage temperature: -40°C to +85°C.
    • Relative humidity: 5% to 95% (non-condensing).
    • Protection level: IP20 (for panel-mounted installation).
  • Physical Parameters
    • Dimensions: 144mm (width) × 72mm (height) × 110mm (depth) (standard 1/8 DIN panel size).
    • Installation: Panel-mounted (compatible with standard DIN rails via adapter).
    • Weight: Approximately 0.3kg.

Functional Features

  • High-Precision Temperature Control
    • Adopts advanced PID (Proportional-Integral-Derivative) control algorithm with auto-tuning function, enabling fast response to temperature fluctuations and stable control without overshoot.
    • Supports multiple input types (RTD/thermocouple) to adapt to different temperature measurement ranges and application requirements.
  • Flexible Output and Alarm Functions
    • Provides 4-20mA analog output for precise control of heating/cooling equipment (e.g., heaters, chillers) and 2 relay outputs for high/low temperature alarms or auxiliary device control.
    • Allows configuration of alarm thresholds (absolute value or deviation from setpoint) via front-panel buttons or software.
  • Strong Connectivity and Integration
    • Equipped with RS-485 (Modbus RTU) or Profibus DP interfaces, enabling easy integration with ABB DCS, SCADA systems, or third-party automation platforms for centralized monitoring and control.
    • Supports remote parameter configuration and data reading, reducing on-site maintenance workload.
  • User-Friendly Operation and Diagnostics
    • Features a dual-line LCD display (showing measured temperature, setpoint, and output status) and tactile buttons for local parameter adjustment.
    • Built-in self-diagnostic functions (e.g., open-circuit detection for RTD/thermocouple, power supply fault) with visual alarm indicators for quick fault identification.
  • Industrial-Grade Reliability
    • Uses anti-electromagnetic interference (EMI) design and high-temperature-resistant components to ensure stable operation in environments with electrical noise or temperature variations.
    • Complies with international industrial standards (e.g., IEC 61010-1 for safety, EN 61326 for EMC) to meet global application requirements.

Application Scenarios

  • Petrochemical Industry
    • Used for temperature control of reactors, distillation columns, and heat exchangers to ensure stable chemical reactions and product quality.
    • Monitors temperature of pipeline fluids to prevent overheating or freezing, ensuring safe operation of production processes.
  • Food and Beverage Industry
    • Applied in pasteurization machines, ovens, and refrigeration systems to maintain precise temperature ranges for food processing and preservation.
    • Controls temperature in fermentation tanks (e.g., for beer, yogurt production) to optimize microbial activity and product consistency.
  • Pharmaceutical Industry
    • Used in pharmaceutical manufacturing processes (e.g., drug synthesis, lyophilization) to meet strict temperature control requirements for GMP (Good Manufacturing Practice) compliance.
    • Monitors and regulates temperature in clean rooms and storage facilities to preserve drug stability.
  • Metallurgical Industry
    • Controls temperature of heating furnaces, annealing ovens, and rolling mills to ensure proper metal forming, heat treatment, and material properties.
    • Monitors temperature of molten metal in casting processes to prevent defects in finished products.
  • Energy and Power Industry
    • Applied in solar thermal systems, biomass boilers, and gas turbines to control temperature of heat transfer fluids or combustion chambers for efficient energy conversion.
    • Monitors temperature of transformers and power cables to prevent overheating and ensure electrical system safety.
  • Building Automation
    • Used in HVAC (Heating, Ventilation, and Air Conditioning) systems for large commercial buildings or industrial facilities to maintain comfortable and energy-efficient temperature conditions.
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